• 제목/요약/키워드: Material tester

검색결과 380건 처리시간 0.025초

Effect of Hardness of Mating Materials on DLC Tribological Characteristics

  • Na, Byung-Chul;Akihiro Tanaka
    • KSTLE International Journal
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    • 제3권1호
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    • pp.38-42
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    • 2002
  • Diamond-like Carbon(DLC) films were deposited on Si wafers by an RF-plasma-assisted CVD using CH$_4$gas. Tribological tests were conducted with the use of a rotating type ball on a disk friction tester with dry air. This study made use of four kinds of mating balls that were made with stainless steel but subjected to different annealing conditions in order to achieve different levels of hardness. In all load conditions, testing results demonstrated that the harder the mating materials, the lower the friction coefficient was. The friction coefficients were fecund to be lower with austenite mating balls than with fully annealed martensite balls. Conversely, the high friction coefficient found in soft martensite balls appeared to be caused by the larger contact area between the DLC film and the ball. The wear tracks on DLC films and mating balls could prove that effect. Measuring the wear track of both DLC films and mating balls revealed a similar tendency compared to the results of friction coefficients. The wear rate of austenite balls was also less than that of fully annealed martensite balls. Friction eoefficients decrease when applied leads exceed critical amount. The wear track on mating balls showed that a certain amount of material transfer occurs from the DLC film to the mating ball during a high friction process. Raman Spectra analysis Showed that the transferred materials were a kind of graphite and that the contact surface of the DLC film seemed to undergo a phase transition from carbon to graphite during the high friction process.

PLASMA SOURCE ION IMPLANTATION OF NITROGEN AND CARBON IONS INTO CO-CEMENTED WC

  • Han, Seung-Hee;Lee, Yeon-Hee;Lee, Jung-Hye;Kim, Hai-Dong;Kim, Gon-Ho;Kim, Yeong-Woo;Cho, Jung-Hee
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 1999년도 제17회 학술발표회 논문개요집
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    • pp.220-220
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    • 1999
  • In plasma source ion implantation, the target is immersed in the plasma and repetitively biased by negative high voltage pulses to implant the extracted ions from plasma into the surface of the target material. In this way, the problems of line-of-sight implantation in ion-beam ion implantation technique can be effectively solved. In addition, the high dose rate and simplicity of the equipment enable the ion implantation a commercially affordable process. In this work, plasma source ion implantation technique was used to improve the wear resistance of Co-cemented WC. which has been extensively used for high speed tools. Nitrogen and carbon ions were implanted using the pulse bias of -602kV, 25 sec and at various implantation conditions. The implanted samples were examined using scanning Auger electron spectroscopy and XPS to investigate the depth distributions of implanted ions and to reveal the chemical state change due to the ion implantation. The implanted ions were found to have penetrated to the depth of 3000$\AA$. The wear resistance of the implanted samples was measured using pin-on-disc wear tester and the wear tracks were examined with alpha-step profilometer.

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바이오디젤 연료의 연소 특성 (Combustion Property of Biodiesel Fuel)

  • 송영호;신백우;하동명;정국삼
    • 한국화재소방학회논문지
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    • 제23권4호
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    • pp.19-24
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    • 2009
  • 자동차의 비약적인 증가로 인해 비롯된 환경오염이 사회적 주된 문제가 되기 때문에 유해한 배기가스의 방출을 감소시키는 방법에 대해 관심이 고조되고 있다. 바이오디젤을 생산 원료로서의 폐식용유의 활용은 원료의 안정적인 공급뿐만 아니라 바이오디젤의 가격을 낮추는데 유용하다. 본 연구는 바이오디젤 연료의 혼합 비율에 따른 연소성 및 열적 특성을 검토하기 위해 수행되었다. 이 연구를 위하여 Tag 밀폐식, Cleveland 개방식 인화점 시험기와 자연발화점 시험기를 이용하여 인화점 및 연소점, 자연발화점을 측정하였다. 그 결과 바이오디젤의 혼합 비율이 높아짐에 따라 인화점 및 연소점, 자연발화점이 증가하였다.

마이크로 밀링과 자기디버링을 적용한 마이크로 유동채널 가공 (A Study of Micro-Channel Fabrication by Micro-Milling and Magnetic Abrasive Deburring)

  • 곽태경;곽재섭
    • 대한기계학회논문집A
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    • 제35권8호
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    • pp.899-904
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    • 2011
  • 본 연구는 마이크로 머시닝을 적용한 유동채널가공에서 버의 발생과 제거에 관한 연구이다. AISI316 스테인리스강의 마이크로 유동채널가공은 마이크로 밀링과 자기 디버링을 결합하여 실시하였다. 먼저 마이크로 밀링으로 유동채널을 가공하였고, 가공조건에 따라 마이크로 채널주변에 미소 버가생성됨을 확인하였다. 미소 버를 제거하기 위해서 자기 디버링을 행하였다. AISI316 스테인리스강은 비자성체로 자기연마에 큰 영향을 미치는 자속밀도가 매우 낮은 금속이다. 본 연구에서는 공작물의 자속밀도를 향상시키기 위해서 자기 테이블을 개발하여 이를 자기연마 디버링에 적용하였고, 주사전자현미경(SEM)과 표면형상기로 자기 디버링에 의한 버의 제거효과를 측정하였다.

축 단면 내 대칭 위치의 미소 원공 결함에서 발생한 피로균열 특징 (The Characteristics of Fatigue Cracks Emanating from Micro Hole Defects Located Opposite Position of the Shaft Cross Section)

  • 송삼홍;배준수;안일혁
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.211-216
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    • 2001
  • The components with the circular cross section have the symmetric combination parts for rotating balance and the crack emanates from the symmetric combination parts. The symmetric cracks from symmetric combination parts make a decrease in the component fatigue life more than single crack. In this study, to estimate the behavior of symmetric cracks, the fatigue test was performed using rotary bending tester on the specimen with a symmetric defects in circular cross section. The material used in this study is Ni-Cr-Mo steel alloy. Under the same stress, the result from the rotary bending fatigue test turned out that the symmetric cracks made a decrease in the fatigue life by 35% more than single crack and the relation between log a and cycle ratio $N/N_f$ obtained linearly.

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비재하 가열시험 및 Stub 시험체를 활용한 CFT기둥의 역학적 특성평가에 관한 실험적 연구 (An Experimental Study on the Evaluation of Mechanical Properties of CFT Column by Unstressed Test and Stub Specimen)

  • 이대희;이태규;이의배;김영선;김규용;김무한
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2008년도 춘계 학술논문 발표대회
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    • pp.209-213
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    • 2008
  • Recently, it increases in use of CFT(Concrete filled steel tube, below CFT) because material and method are required to be diversification and High-Performance according to increase the super-high structure. But, CFT column lose bearing capacity under fire because steel tube is exposed to outside. As a result, structure is collapsed and then it cause much damage. In case of the Europe, Japan and America, they have studied the fire-resistance performance of CFT under fire for a long time. However, it would have hardly studied it in domestic because it is much difficulty about experiment machine and cost. So it is needed base on fire-resist performance of CFT under fire. Therefore, this study dynamic specificity of stub column which made tester of stub column based on facts of strength and mixing fiber evaluated used heating and load testing machine. As a result, it is willing to propose fundamental data for quick and accurate diagnosis of deteriorated concrete structure by fire damage with experiment according to the design high strength concrete.

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코팅공구의 제조에서 공정인자가 증착특성에 미치는 영향 (Effect of Process Parameters on Deposition Characteristics in Fabrication of Coated Tools)

  • 김종희
    • 한국표면공학회지
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    • 제28권6호
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    • pp.368-375
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    • 1995
  • Thermal CVD method is in general used for the fabrication of TiC/$Al_2O_3$-coated carbide tools. The growth of TiC layer and the coating morphology depended on the chemical composition of the hard metal substrate on which the tool properties were strongly influenced. TiC-coated layer was grown by the diffusion of carbon from the substrate, whereas the growth of $Al_2O_3$ layer was unrelated to the composition of substrate. In the nitride hard coatings of Zr, Nb and Mo metals deposited on high speed steel substrate by magnetron sputtering, the reactivity of the metal elements was decreased with increasing group number in one period of the periodic system. The hard material films exhibited the highest adhesion with the chemical composition of stoichiometry or substoichiometry. The critical load as a measure of adhesion was evaluated using scratch tester. The CVD tools indicated the values of 80 and 40N in the coated layers with proper bonding to the substrate and with $\eta$ phase of 1$\mu\textrm{m}$ in the interface respectively, but the nitride films prepared by sputtering of PVD showed only the values between 10 and 20N.

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생체용 Ti-15Sn계 합금의 내식성 및 기계적 성질에 관한 연구 (A Study on Corrosion Resistance and Mechanical Properties of Ti-15Sn System Alloys for Medical Implants)

  • 이도재;김대환;박효병;이경구
    • 한국주조공학회지
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    • 제20권3호
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    • pp.208-215
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    • 2000
  • The mechanical properties and corrosion resistance of Ti alloys for medical implants have been investigated. Ti, Ti-15Sn-4Nb and Ti-15Sn-4Nb-2Zr alloys were melted in arc furnace and the corrosion resistance of Ti alloys was evaluated by anodic polarization test. The microstructure and mechanical properties of Ti alloys were analysed by optical microscope, hardness and tensile tester. The tensile strength of the pure-Ti improved by addition of Sn and Nb and Ti-15Sn-4Nb alloy showed better Rockwell hardness compared with pure Ti. However, there was no significant difference in corrosion resistance between thoseTi-alloys made of Pure-Ti and Ti-15Sn-4Nb alloy. The passive films on the Ti-15Sn-4Nb alloy in air atmosphere consisted of $TiO_2$, SnO and NbO as demonstrated by X-ray photoelectron spectroscopy(XPS)

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선박용 Al-황동세관의 SCC에 미치는 부식환경의 영향 (Effect of corrosion environment on the SCC of Al-brass tube for vessel)

  • 임우조;정해규
    • 수산해양기술연구
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    • 제39권4호
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    • pp.291-297
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    • 2003
  • Al-brass is usually used as the tube material of vessel's heat exchanger for seawater cooling system because it has high thermal conductivity and good mechanical properties and high corrosion resistance due to cuprous oxide (Cu20) layer against seawater. However, Al-brass tubes of heat exchanger for vessel at the actual environment is reported that local corrosion such as stress corrosion cracking occurred by synergism effect between mechanical factor and corrosion environment In this paper, the effect of corrosion environment on the stress corrosion cracking of Al-brass in various NH4OH of 3.5% NaCl solution, under flow by constant displacement tester. Based on the test results, the behavior of polarization, stress corrosion crack propagation and dezincification phenomenon of Al-brass are investigated. The main results are as follows:(1) Increasing range of potential from open circuit potential to repassivation gets lower, as the contain rate of NH4OH gets higher. (2) As contain rate of NH4OH gets higher, SCC of Al-brass is become activation but the protection film(Cu20) of Al-brass is created in 3.5% NaCl solution. (3) According as content of NH4OH increases in 3.5% NaCl solution, the dezincifiction area is spread. It is concluded that dezincification occurred by localized preferential anodic dissolution at stress focusing region.

트리에탄올아민을 착화제로 사용한 무전해 니켈도금욕에서의 석출물의 조성 및 기계적 성질 (Composition and Mechanical Properties of Nickel Deposit Obtained from Electroless Nickel Plating Bath Contained Triethanolamine as Complexing Agent)

  • 여운관;문인형
    • 한국표면공학회지
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    • 제19권2호
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    • pp.31-43
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    • 1986
  • The properties of the electroless nickel deposit mainly depends on the pH of the bath, the plating temperature, and the molar ratio of nickel to hypophosphite but they are also affected by its formulation and concentration of complexing and buffering agents. According to changeing the concentration of triethanolamine and boric acid, phosphorous contents, microsturcture, crystalline, hardness and wear resistance of deposits obtained from ammoniacal alkaline bath were investigated by EPMA, differential thermal analyser, X-ray diffractometer and wear tester. The results are as follows; (1) Increasing concentration of triethanolamine in the bath, the deposits is slightly inclined to increase its phosphorous content(3.7% P). (2) In the as-plated state, the deposits are not crystallized state but they are thermally unstable phase, and they are crystallized with precipitating $Ni_3P$ at 400$^{\circ}C$. (3) The deposit containing 2.3% P has higher hardness value in the as plated and heat treated state at below 300$^{\circ}C$ than those of 3.7% phosphorous deposit (1090Hk). But in the case of heat treating at 400$^{\circ}C$, the former has lower hardness value (1000Hk) than the latter and has remarkably Ni(III) orientation by heat treatment. (4) The 3.7% phosphorous deposit heat treated at 400$^{\circ}C$ has better wear resistance than hard chromium plating.

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