• 제목/요약/키워드: Material test

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레일패드 소재의 물리적 특성에 관한 비교 연구 (A Comparative Study on Mechanical Properties of Rail Pad Material)

  • 권성태;나성훈;김정남
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.510-515
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    • 2004
  • In this study, we investigate the mechanical properties of rail pad material according to pad types. Especially, to study the application and endurance of TEEE material, we conducted experiments such as tension strength test, hardness test, fatigue test and wear test. Test results showed that TEEE material was better application and endurance than other pad material, but there was difficulties for comparing with others because the variations of application according to pad' types were variable.

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용접부 미세조직의 재질열화 평가를 위한 Advanced Small Punch 시험에 관한 연구 (A Study on Advanced Small Punch Test for Evaluation of Material Degradation in Weldment Microstructures)

  • 이동환;이송인;박종진;유효선
    • Journal of Welding and Joining
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    • 제21권1호
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    • pp.99-106
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    • 2003
  • This research was aimed to evaluate the material degradation with various microstructures of X20CrMoV121 steel weldment by Advanced Small Punch(ASP) test. Due to the regional limitation on constitutive structures, the minimized loading ball(${\varphi}1.5mm$) and bore diameter of lower die(${\varphi}3mm$) were designed for the ASP test. The micro-hardness test was also performed to assess the mechanical properties with artificial aging heat treatment. Material degradation was estimated by ductile-brittle transition temperature(DBTT). The results obtained from the ASP test were compared with those from conventional small punch(CSP) test and CVN impact test for several weldment microstructures. It was found that the ASP test clearly showed the microstructural dependance on the material degradation in the weldment.

Evaluation of Fracture Strength and Material Degradation for Weldment of High Temperature Service Steel Using Advanced Small Punch Test

  • Lee, Dong-Hwan
    • Journal of Mechanical Science and Technology
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    • 제18권9호
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    • pp.1604-1613
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    • 2004
  • This paper presents an effective and reliable evaluation method for fracture strength and material degradation of the micro-structure of high temperature service steel weldment using advanced small punch (ASP) test developed from conventional small punch (CSP) test. For the purpose of the ASP test, a lower die with a minimized ${\Phi}$1.5 mm diameter loading ball and an optimized deformation guide hole of ${\Phi}$3 mm diameter were designed. The behaviors of fracture energy (E$\_$sp/), ductile-brittle transition temperature (DBTT) and material degradation from the ASP test showed a definite dependency on the micro-structure of weldment. Results obtained from ASP test were compared and reviewed with results from CSP test, Charpy impact test, and hardness test. The utility and reliability of the proposed ASP test were verified by investigating fracture strength, behavior of DBTT, and fracture location of each micro-structure of steel weldment for test specimen in ASP test. It was observed that the fracture toughness in the micro-structure of FL+CGHAZ and ICHAZ decreased remarkably with increasing aging time. From studies of all micro-structures, it was observed that FGHAZ microstructure has the most excellent fracture toughness, and it showed absence of material degradation.

세라믹 코팅 Al 부스바의 열적·기계적 특성 (Thermal and Mechanical Properties of Ceramic Coated Al Bus Bar)

  • 곽동순;백승명;곽민환
    • 전기학회논문지
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    • 제66권11호
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    • pp.1651-1656
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    • 2017
  • This paper deals with the thermal and mechanical properties of ceramic coating material for bus bars. A ceramic coated samples were prepared for the mechanical properties test. There are two types of samples. One is a square shape and the other is a busbar shape. Each sample was deteriorated for 30 days to compare the thermal and mechanical properties with the non-degraded samples. Two thermal properties tests are TGA and flammability tests, and four mechanical properties tests are drop impact test, cross cut, tensile test, and bend test. The ceramic coating material was never damaged by impact and did not separate from aluminum in the cross cut test. In the tensile test, the breakage of the insulating material did not occur until aluminum fractured, and the breakage of the insulating material did not occur until the maximum load in the bending test. The decomposition temperature (melting point) of the ceramic coating material was higher than that of other epoxy insulators. This ceramic coating material is nonflammable and it has excellent fire stability.

전자기 구동장치를 이용한 재료시험기 개발 (Development of a Material Test Machine Using an Electro-Magnetic Actuator)

  • 이세한
    • 한국기계가공학회지
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    • 제13권1호
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    • pp.66-71
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    • 2014
  • In this research, a material test machine is developed which uses a small electro-magnetic actuator and a leverage mechanism. The leverage mechanism amplifies the force from the electro-magnetic actuator. The electro-magnetic part operates more silently and cleanly than a hydraulic part. In a tooth material study, a test machine does not require a large force capacity because it handles only $4mm^2$-sectioned and short-span specimens. Conventional test machines such as those by Instron and the BOSE Enduratec ELF3200 have too high aforce capacity for a tooth material study. A test machine for a tooth material study requires an acting force only on the order of tens of Newtons (N) operating at several Hertz.

필라멘트 와인딩 복합재 압력용기의 섬유 방향 물성 평가 기법 (Test Method to Evaluate the Fiber Material Properties of Filament Wound Composite Pressure Vessel)

  • 황태경;박재범;김형근
    • Composites Research
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    • 제23권3호
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    • pp.37-42
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    • 2010
  • 섬유 방향 강성과 강도는 복합재 압력 용기의 성능과 밀접한 관계를 갖기 때문에, 압력 용기 구조 설계시에 다른 물성들보다 중요 설계 인자가 된다. 즉 복합재 압력 용기의 내압 변형 및 파열 압력은 섬유 물성에 의해 큰 영향을 받는다. 그러므로 정확한 섬유 방향 물성을 측정할 수 있는 기법을 확립하는 것이 복합재 압력 용기 설계 전에 우선되어야 한다. 그러나 복합재 압력용기의 섬유 방향 물성은 제작 공정 변수(와인딩 장비, 작업자, 작업환경 등)와 크기 효과에 의해 큰 영향을 받으므로 기존의 시편 시험 방법으로는 정확한 섬유 방향 물성 측정이 어렵다. 섬유 물성을 측정하는 가장 이상적인 시험 방법은 실물 압력용기 파괴시험이지만 많은 비용이 소요되어, 제품으로부터 다량의 링 시편을 채취, 내압 시험을 할 수 있는 Hoop ring 시험 방법이 제시되었다. Hoop ring 시험과 실물 압력용기의 수압 파괴 시험으로부터 구한 섬유 방향 물성들은 근접된 좋은 일치를 나타내었다.

계장화 압입시험에 의한 용접부의 물성 측정 및 피로수명 예측 (Evaluation of Mechanical Properties of Welded Joints by an Instrumented Indentation Test and Fatigue Life Evaluation)

  • 구병춘;이동형;권동일;최열
    • 한국철도학회논문집
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    • 제7권2호
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    • pp.142-148
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    • 2004
  • When material properties depend much on positions in a material or it is difficult to make test specimens from a material or component, an instrumented indentation test described in ISO 14577-1, 14577-2 or KS B 0950 can be used to measure material properties and damage. In this study, first of all, the principals of the instrumented indentation test, KS B 0950 are introduced and yield strengths, tensile strengths and work hardening exponents of base materials, heat affected zones and weld materials are measured. In addition, the influence of post-weld heat treatment on the material properties is investigated. Finally the fatigue lift of butt welded specimens are evaluated by the local strain approach. To calculate local strains and stresses, elasto-plastic finite element analysis is conducted using the measured properties.

복합재료의 인증, 동등성 및 수락시험 (Material Qualification, Equivalency, and Acceptance Test for Aerospace Composite Materials)

  • 이호성
    • Composites Research
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    • 제19권2호
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    • pp.1-6
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    • 2006
  • 복합재료를 사용하여 우주항공 부품을 설계할 때 국내는 물론, 미국을 비롯한 우주항공선진국의 감항규정에서 민간과 군용 모두 통계적으로 산출된 값을 사용할 것을 요구하고 있다. 그러나 이 기준을 만족하기 위해서는 방대한 데이터베이스가 필요하여 시험 비용 및 시간이 큰 문제가 되어왔다. 최근 미국 NASA/FAA에서 시험 개수를 줄이면서 동시에 통계적 기준을 만족할 수 있는 새로운 설계허용값 산출방법을 AGATE 프로그램을 통해서 개발하였다. 특히 이미 인증된 재료를 다른 사업에 사용하기 위해서 사용할 수 있는 재료동등성 시험(Material Equivalency Test)은 국내의 사업에 직접 적용할 수 있는 중요한 개념이다. 본 논문에서는 국내에서 사용하고 있는 복합재료의 특성을 공유하여 비용을 절감하고 재료특성을 정확히 관리할 목적으로 재료 동등성 및 수락시험 절차를 설명하고, 예로서 국내에서 개발한 고온용 탄소복합재료의 설계허용값을 산출하였다.

TEEE 소재 레일패드의 현장 적용성에 관한 연구 (A Study on Field Application of TEEE Material Rail Pad)

  • 권성태;허현무;김정남
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.516-521
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    • 2004
  • TEEE(Thermoplastic ether-ester elastomer) is expected to reduce the noise and vibration from railway because its unique properties such as porosity. in this study, after building TEEE rail pad at established rail, we conducted practical test and vibration test to inquire the field application and endurance of TEEE material. The test results showed that TEEE material was lower vibration than EVA material, therefore, TEEE material was effective from a vibration reduction point of view.

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유기산계 지반개량재를 혼합한 점토의 강도 특성에 관한 실험적 연구 (An Experimental Study on Strength Characteristics of Clay Mixed with Organic Acid Ground Improvement Material)

  • 임소영;천병식
    • 한국지반환경공학회 논문집
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    • 제14권8호
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    • pp.5-9
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    • 2013
  • 본 연구에서는 저에너지, 친환경적인 방법의 지반개량을 목적으로 하는 유기산재의 지반개량재로서의 강도특성을 모색하였다. 이에 유기산재를 활용하여 재령 28일까지의 일축압축강도시험 및 삼축압축시험을 통한 흙의 강도 변화에 대해 분석하였다. 유기산 재료를 첨가한 점토의 강도는 재령이 길어질수록, 유기산재 혼합비가 커질수록 전반적으로 증가하는 경향을 나타내었다. 유기산계 지반개량재 혼합에 따른 점토의 강도 증진 효과를 파악하는데 있어서, 일축압축강도시험과 삼축압축시험 결과를 통해 유기산재가 지반개량재로 쓰였을 때 가져오는 강도 증대효과가 있다는 것을 알 수 있었다. 결과적으로, 실내시험을 통해 지반개량에 있어 유기산계 지반개량재의 활용가능성을 볼 수 있었다. 향후 세부적인 시험과 현장시험이 좀 더 명확한 강도증진을 규명하는데 도움이 될 것으로 판단된다.