• Title/Summary/Keyword: Material substitution

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Evaluation of joining strength of aluminum joining methods (알루미늄 결합법들의 결합 강도 평가)

  • 이명한;박영배;김헌영;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.152-155
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    • 2003
  • The automotive industry is currently trying to develop light- weight vehicle for both improvement of fuel efficiency and reduction of environmental pollution. For the reduction of vehicle weight, the substitution of aluminum for steel has been increased. However, the change of material causes a significant problem with respect to the method of joining. In this paper, strength of several aluminum joining methods such as spot welding, metal insert gas(MIG) welding, adhesive bonding was evaluated by performing lap test.

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Material Processing by Laser (레이저를 이용한 재료가공)

  • 황경현;이성국
    • Korean Journal of Optics and Photonics
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    • v.1 no.1
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    • pp.98-106
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    • 1990
  • Lasers are used increasingly for specialized engineering applications such as drilling, profile cutting, welding and surface heat-treatment(hardening, alloying, annealing0 of metals and non-metals. The most important characteristics of lasers used for these materials-processing applications are reviewed, with special emphasis on the importance of the controlled heating process. In addition to these processes, some optical devices and supplementary equipment used in laser processing are introduced. Finally, some examples shows the wide variety of laser capability for substitution of traditional materials processing.

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Crystal Structure and Electrochemical Performance of LiNi1-xCoxO2 (x=0.0~1.0) According to Co Substitution (Co 치환량에 따른 LiNi1-xCoxO2 (x=0.0~1.0)의 결정구조 및 전기화학 특성)

  • Hong, Jin K.;Oh, Seung M.
    • Journal of the Korean Electrochemical Society
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    • v.6 no.1
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    • pp.1-5
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    • 2003
  • [ $LiNi_{1-x}Co_xO_2\;(x=0.0\~1.0)$ ] powders were synthesized by citrate method, and their crystal structures and electrochemical performance as the cathode material in Li secondary batteries were analyzed. X-ray diffraction analysis revealed that all the samples carry a single phase regardless of the Co substitution. The results of Rietveld refinement suggested that the crystal structure of solid solutions varies according to the Co substitution. When the Co substitution is low $(x=0.3\~0.5)$, the solid solutions carry a cubic-like structure with a relatively small value in the ratio of lattice parameters (c/a). The solid solutions made with a higher Co substitution (x=0.7), however, exhibit a layered structure with a higher c/a ratio. This difference was also observed in the electrochemical voltage spectroscopy (EVS) profiles, whereby the Co component in scarcely substituted materials shows a charging reaction at $3.7V\;(vs.\;Li/Li^+)$, but in the heavily substituted ones at 3.92V.

Characterization of Concrete Composites with Mixed Plastic Waste Aggregates (복합 폐플라스틱 골재 치환 콘크리트의 기초 물성 평가)

  • Lee, Jun;Kim, Kyung-Min;Cho, Young-Keun;Kim, Ho-Kyu;Kim, Young-Uk
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.3
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    • pp.317-324
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    • 2020
  • Plastic wastes generated from domestic waste are separated by mixed discharge with foreign substances, and the cost of the separation and screening process increases, so recycling is relatively low. In this study, as a fundamental study for recycling mixed plastic wastes generated from domestic waste into concrete aggregates, changes in concrete properties according to the plastic waste types and the substitution rate were evaluated experimentally. The mixed plastic waste aggregate(MPWA) was found to have a lower density and a higher absorption rate compared to the coarse aggregate with good particle size distribution. On the other hand, the single plastic waste aggregate(SPWA) was composed of particles of uniform size, and both the density and the absorption rate were lower than that of the fin e aggregate. It was found that the MPWA substitution concrete did not cause a material separation phenomenon due to a relatively good particle size distribution even with the largest amount of plastic waste substitution, and the amount of air flow increased little. The compressive strength and flexural strength of the PWA substitution concrete decreased as the amount of substitution of the PWA increased due to the low strength of the PWA, the suppression of the cement hydration reaction due to hydrophobicity, and the low adhesion between the PWA and the cement paste. It was found that the degree of deterioration in compressive strength and flexural strength of concrete substituted with MPWA having good particle size distribution was relatively small.

Characteristics of Surface Hardened Press Die Materials by CO2 Laser Beam Irradiation (CO2 레이저 빔 조사에 의한 프레스 금형재료의 표면경화 특성)

  • Yang, Se-Young;Choi, Seong-Dae;Choi, Myeong-Soo;Jun, Jae-Mok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.1
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    • pp.31-37
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    • 2011
  • Recently, the technology of surface treatment is being more important which affects the material cost reduction and substitution to the expensive material. The material used for the mechanical processing should have not only high intensity, but also strength toughness, wear resistance and corrosion resistance. In order to increase the durability and have better quality of the parts using such kind of tooling material, various kinds of research of the surface hardening through many kinds of heat resources is being done and practically applied. In this study, the characteristics of hardening surface zone for high strength of the press die material through laser beam irradiation are researched. In this study, it is experimentally observed by the status of the surface morphology, tensile strength, the hardness distribution of the base metal and wear condition by the surface hardness pattern by the laser beam based on the process parameters of $CO_2$ laser by using SM45C and STD11 used for press tool. Through this research, the characteristics of surface hardened zone for high strength of the thin metal by laser beam irradiation is done.

Engineering Properties of Semi-rigid Pavement Material Produced with Sulfur Polymer Emulsion and Reinforcing Fibers (Sulfur Polymer Emulsion 및 보강용 섬유를 활용한 반강성 포장재의 공학적 특성)

  • Lee, Byung-Jae;Seo, Ji-Seok;Noh, Jae-Ho;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.1
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    • pp.119-127
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    • 2014
  • The application of sulfur polymer emulsion (SPE) as an acrylate substitute for semi-rigid pavement grout was evaluated, and the performance improvement by employing PVA fibers were also evaluated. The result indicated that the filling ratio of semi-rigid pavement material decreased as the fiber content increased, but it was measured to be 92~94% in every mixing condition, which satisfies the target performance, 90%. The maximum Marshall stability value of semi-rigid pavement material was measured to be 25.4 kN, which is about 4.7 times higher than the Korean Standard required for semi-rigid pavement material, 5.0 kN. The dynamic stability evaluation of semi-rigid pavement material indicated that the resistance to deformation from the wheel tracking test was improved by an SPE substitution, and in every mixing condition, the deformation converged to a constant value after 45 minutes with the same dynamic stability of 31,500 times/mm. The strain at the flexural failure was about 0.53%, which shows superior rigidity to asphalt pavements. The examination of abrasion resistance and impact resistance showed that the loss ratio was 9.8~6.0% in every mixing condition, which indicates a good abrasion resistance. Also, when fiber content ratio was 0.3%, the impact resistance was 2.82 times higher compared to plain (i.e., when fibers were not added). In the limited range of this study, an SPE substitution ratio of 30% was found to be an optimal level considering the mechanical and durability performance. In addition, it is thought that semi-rigid pavement material with superior performance could be manufactured if fiber content ratio up to 0.3% is applied depending on the purpose of use.

UPV Prediction Method on Compressive Strength of High Strength Concrete Mixed with Non-Sintered Hwangto at Early Age (초기 재령에서 비소성 황토 혼입 고강도 콘크리트의 압축강도 발현 예측을 위한 초음파 속도법 검토)

  • Young-Jin Nam;Won-Chang Kim;Hyeong-Gil Choi;Gyu-Yong Kim;Tae-Gyu Lee
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.2
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    • pp.105-111
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    • 2023
  • In this study, the mechanical properties of high-strength concrete according to the substitution rate of NSH(Non-sintered Hwangto) as an alternative material for cement were measured and evaluated. Through UPV(Ultrasonic pulse velocity) analysis, the compressive strength prediction equation was proposed, and the substitution rate of NSH was set at 15 % and 30 %. The evaluation items were compressive strength and UPV, and the curing period was set to 24 hours. In compressive strength and UPV, as the NSH substitution rate increased, lower strength and lower UPV were shown. In addition, the correlation number(R2 ) between compressive strength and UPV was 0.99 for NC(Normal Concrete), 0.97 for NSHC(Non-sintered Hwangto Concrete)33-15, and 0.94 for NSHC33-30.

Use of Bentonite and Organobentonite as Alternatives of Partial Substitution of Cement in Concrete Manufacturing

  • Lima-Guerra, D.J.;Mello, I.;Resende, R.;Silva, R.
    • International Journal of Concrete Structures and Materials
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    • v.8 no.1
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    • pp.15-26
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    • 2014
  • In order to study the capacities of a new occurrence of Brazilian clay samples as partial replacements of cement, a bentonite sample was selected for utilization in the natural and modified forms for present study. The natural bentonite (BBT) was modified by anchorament of 3-aminopropyltrietoxisilane ($BBT_{APS}$) and 3,2-aminoethylaminopropyltrimetoxisilane (BBTAEAPS) in the surface of component minerals of bentonite sample. The original and organo-bentonite samples were characterized by elemental analysis, scanning electron microscopic and textural analyses. The values of micropore area were varying from $7.2m^2g^{-1}$ for the BBT to $12.3m^2g^{-1}$ for the $BBT_{AEAPS}$. The bentonite samples were characterized by the main variable proportion of bentonite in the natural and intercalated forms (2, 5, 10, 15, 20, 25, 30, and 35 % by weight of cement) in the replacement mode whiles the amount of cementations material. The workability, density of fresh concrete, and absorption of water decreased as the substitution of ordinary Portland cement by perceptual of natural and modified bentonite increased. The results reveal that workability decreased with decrease of the amount of natural bentonite in the concrete, same behavior is observed for bentonite functionalized, varying from 49 to 28 mm. The energetic influence of the interaction of calcium nitrate in the structure of blends was determined through the calorimetric titration procedure.

Comparative Molecular Field Analyses (CoMFA) on the Mela-nogenesis Inhibitory Activities of Alkyl-3,4-dihydroxybenzoyl Derivatives.

  • Kim, Sang-Jin;Sung, Nack-Do;Lee, Tack-Hyuck
    • Proceedings of the SCSK Conference
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    • 2003.09a
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    • pp.225-231
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    • 2003
  • To search and development a new material with superior melanogenesis inhibitory activity, the bioactivities (obs. pl$_{50}$) of alkyl-3,4-dihydroxybenzoyl esters and N-alkyl-3,4-dihydroxybenz-oyl amides as substrate molecules were measured in mouse melanoma cells. And also, we have studied that 3-D QSARs (3 dimensional Quantitative Structure-Activity Relationships) between molecular interaction field of substrates and the bioactivities were analyzed using CoMFA (Comparative Molecular Field Analyses) method. When cross-validation value (q$^2$) is 0.68 at 3 components, the Pearson correlation coefficient ($r^2$) is 0.900. From the basis on the findings, the model was appeared by the contour map such as steric field and electrostatic field relationships between quantitative structure and the bioactivity of the various substrate derivatives. Measured bioactivities (obs. pl$_{50}$) of unknown compounds are very similar to predicted activity (pred. pl$_{50}$) according to the CoMFA model. As the results of prediction, we could conclude that the bioactivities were increased by creation of R$_1$ substitution of 5,5-dime-thylhexoxy, 6,6-dimethylheptyl, 1-amino-6,6-dimethylheptyl group etc and R$_2$ substitution of hydroxy, methyl, methoxy group etc.p etc.

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The Effect of Synthetic Heat-treatment Temperatures on the Substitution Behavior of Lithium Ions in Potassium Tetratitanate (합성 열처리온도 변화가 Potassium Tetratitanate의 리튬 이온 치환거동에 미치는 영향)

  • 이재만;윤순길;이상훈;이재도
    • Journal of the Korean Ceramic Society
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    • v.37 no.10
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    • pp.955-961
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    • 2000
  • 사티탄산칼륨을 리튬이온 전지의 양극재료로써 사용하고자 할 때 사티탄산칼륨의 합성 열처리 온도가 리튬이온 치환량에 미치는 영향에 대해 조사하였다. 사티탄산칼륨은 $K_2$O와 TiO$_2$의 몰 비를 1 : 3.91로 칭량하여 95$0^{\circ}C$, 100$0^{\circ}C$, 105$0^{\circ}C$에서 각각 합성하였다. 그 후, 사티탄산칼륨의 (Ti$_4$O$_{9}$ )$^{2-}$ 층간에 존재하는 $K^{+}$ 이온을 H$^{+}$ 이온으로 치환하고 이것을 다시 Li$^{+}$ 이온으로 치환하였다. 사티탄산칼륨의 합성 열처리 온도가 증가할수록 사티탄산칼륨의 (Ti$_4$O$_{9}$ )$^{2-}$ 층간의 거리가 감소했고 사티탄산칼륨의 길이가 증가했다. 95$0^{\circ}C$에서 열처리된 사티탄산칼륨의 리튬이온 치환량이 가장 많았다. 이는 상대적으로 낮은 합성 열처리 온도에서 사티탄산칼륨의 (Ti$_4$O$_{9}$ )$^{2-}$ 층간의 거리가 넓어져 리튬이온의 층간 이동이 쉬어졌고, 고온에서 열처리되어 길이가 긴 사티탄산칼륨에 비해 저온에서 열처리된 사티탄산칼륨은 길이가 짧아져 리튬이온이 (Ti$_4$O$_{9}$ )$^{2-}$ 층간으로 이동해 가는 거리가 짧아졌으며 아울러 짧은 사티탄산칼륨의 개수가 동일한 무게 당긴 사티탄산칼륨의 개수보다 많으므로 리튬이온의 치환량이 많아진다고 사료된다.

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