• Title/Summary/Keyword: Material removal amount

검색결과 148건 처리시간 0.026초

원형전극봉에 의한 형조방전가공시 진원도 특성 (Characteristics of Roundness Using Die-sinking Electrical Discharge Machining by Circular Electrode)

  • 우정윤;왕덕현;김원일;이윤경;김종업
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 춘계학술대회 논문집
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    • pp.245-250
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    • 1999
  • The experimental study of die-sinking electrical discharge machining for alloy tool steel of STD-11 with circular electrode was conducted for various conditions of the peak current and duty factor with the change of internal size of electrode for distributing the amount of dielectric flow through the electrode. From this study, the material removal rate(MRR) was found to be increased with the peak current and duty factor. The more MRR was obtained for the case of electrode inside diameter of 10mm. The surface roughness and roundness values were analyzed regularity under various conditions, and these values were not affected by the inside diameter change of electrode.

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In-process Topographical Evaluation of CBN wheel surface

  • Lee, Joosang;Kim, Heenam;Minsung Hong
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1998년도 춘계학술대회 논문집
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    • pp.507-513
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    • 1998
  • In surface grinding, the conditions of the grinding wheel has much more significant effect on the machined workpiece as compared to other metal removal processes. The contact between the grinding wheel and the workpiece introduce heat and resistance, which restrict the self-dressing of the grits and result in burrs cracks on the workpiece. Therefore, before or during the grinding operation, it is necessary to self-dressing the grinding wheel for more accurate performance. In general, however, the choice of the dressing time has made by the operator's own decision or the condition of the workpiece. In this paper, a new method for finding the optimal dressing time of the grinding wheel is proposed. In order to develop a more sophisticated methodology, a non-contacting in-process optical measurement method using a laser beam has been introduced to find the glazing, loading, and spilling of the grinding wheel Simultaneously, a three-dimensional computer simulation of the grinding operation has been attempted based on the contact mechanism between the grinding wheel and the workpiece. The grains of the grinding wheel are simulated and the optimal dressing time is determined based on the amount of grain wear and work surface roughness.

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고강도 강판을 적용한 프런트 사이드 멤버의 스프링백 해석 (Springback Analysis of the Front Side Member with Advanced High Strength Steel)

  • 송정한;김세호;박성호;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.106-109
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    • 2005
  • Springback is a common phenomenon in sheet metal forming, caused by the elastic recovery of the internal stresses after removal of the tooling. Recently, advanced high strength steels (AHSS) such as TRIP and DP are finding acceptance in the automotive industry because their superior strength to weight ratio can lead to improved fuel efficiency and assessed crashworthiness of vehicles. The major troubles of the automotive structural members stamped with high strength steel sheets are the tendency of the large amount of springback due to the high yield strength and the tensile strength. The amount of springback is mainly influenced by the type of the yield function and anisotropic model induced by rolling. The discrepancy of the deep drawn product comparing the data of from the product design induced by springback must be compensated at the tool design stage in order to guarantee its function and assembly with other parts. The methodology of compensation of the low shape accuracy induced by large amount of springback is developed by the expert engineer in the industry. Recently, the numerical analysis is introduced in order to predict the amount of springback and to improve the shape accuracy prior to tryout stage of press working. In this paper, the tendency of springback is evaluated with respect to the blank material. The stamping process is analyzed fur the front side member formed with AHSS sheets such as TRIP60 and DP60. The analysis procedure fully covers the binderwrap, stamping, trimming and springback process with the commercial elasto-plastic finite element code LS-DYNA3D.

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조임회전력이 임플랜트-지대주 나사 연결부의 안정성에 미치는 영향 (Influence of Tightening Torque on Implant-Abutment Screw Joint Stability)

  • 신현모;정창모;전영찬;윤미정;윤지훈
    • 대한치과보철학회지
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    • 제46권4호
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    • pp.396-408
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    • 2008
  • 연구목적: 임플랜트 치료에서 가장 흔히 발생하는 기계적 문제점 중 하나는 나사의 풀림이다. 지대주 나사에 조임회전력을 가하는 목적은 나사를 신장시켜, 신장된 나사의 인장력에 의한 지대주와 고정체간의 압축력을 통해 연결부의 안정성을 부여하는 데 있다. 조임 회전력의 결과로 나타나는 전하중의 크기는 다양한 요소에 의해 영향을 받기 때문에, 동일한 조임회전력을 적용하였다 할지라도 임플랜트 시스템의 종류에 따라 전하중의 크기가 달라질 수 있다. 따라서 지대주 나사 연결부의 안정성을 위한 다양한 임플랜트 시스템의 적정 조임회전력 크기에 관한 연구가 필요하다. 본 연구에서는 external butt joint와 두 가지 internal cone 연결형태를 갖는 임플랜트 시스템들에서 지대주 나사의 조임회전력이 임플랜트-지대주 나사 연결부의 안정성에 미치는 영향을 하중 전후의 풀림회전력 측정을 통해 알아보고자 하였다. 연구재료 및 방법: External butt joint 형태를 가지는 US II 시스템과 $8^{\circ}$ internal cone 연결형태의 SS II 및 $11^{\circ}$ internal cone 연결형태의 GS II 시스템에서 20 Ncm, 30 Ncm, 그리고 40 Ncm의 각기 다른 조임회전력을 적용한 후 초기 풀림회전력 및 상실률과 $10^5$회의 반복하중 후의 풀림회전력 및 상실률을 비교 분석하였다. 연구결과 및 결론: 1. 초기 풀림회전력과 하중 후 풀림회전력은 조임회전력의 크기가 증가할수록 크게 나타났다 (P < .05). 2. 초기 풀림회전력 상실률은 SS II 시스템에서는 조임회전력 크기에 따른 차이가 없었으나 (P > .05), GS II와 US II에서는 20 Ncm 보다 40Ncm의 조임회전력에서 더 낮게 나타났다 (P < .05). 3. 하중 후 풀림회전력 상실률은 세 시스템 모두 30 Ncm의 조임회전력을 가했을 때 가장 낮게 나타났다 (P < .05). 4. 하중 후 풀림회전력 상실률은 SS II, GS II, 그리고 US II 순으로 높아지는 경향을 보였다. 5. 초기 풀림회전력과 하중 후 풀림회전력 상실률 간에는 상관관계가 없었다 (P > .05). 이상의 결과로부터 임플랜트 시스템의 종류뿐만 아니라 조임회전력의 크기 또한 지대주 나사의 풀림회전력 상실에 영향을 준다는 것을 알 수 있다. 따라서 임플랜트-지대주 나사 연결부 안정성 유지를 위해서는 임플랜트 시스템마다 적정 조임회전력이 제시되어야 하고, 또한 임상에서 이를 준수하는 것이 매우 중요하다고 생각된다.

슬레이트 지붕 노후화에 따른 석면 섬유 방출량 (Releasing of asbestos fibers from the weathered asbestos cement slate roofing)

  • 김현욱;박계영;한진구;한영선;황범구;이준혁
    • 한국산업보건학회지
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    • 제20권2호
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    • pp.88-93
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    • 2010
  • To confirm and quantify asbestos fibers released from the asbestos-cement slate roofs due to weathering, three houses, selected based on the year of built - 60's, 70, and 80's, were investigated. All of them were located in the downtown of Seoul. Rain or snow-melt water was collected from the roof in a 3.5 liter plastic bottle. A known amount of collected water was filtered on the 37 mm membrane filter, ashed in a muffle furnace, and subsequently treated with HCl to remove organic material. The treated remaining was refiltered on a 25mm membrane filter for PLM and PCM analyses. The NIOSH 7400 method was utilized for PCM counting. In addition, SEM/EDX was used to confirm the asbestos types. The results of this study showed that chrysotile fibers were confirmed by PLM in all samples analyzed. A significant amount of asbestos fibers were found in the water samples. The ranges of asbestos fibers counted from the samples collected in the 60's, 70's, and 80's were; 10,406.3~55,575.6 f/L, 5,218.8~38,126.2 f/L, and 2,906.3~7,798.6 f/L, respectively. As anticipated, concentrations of asbestos fibers increased with time of installment of the roofing material. We conclude that weathering can be a significant factor on the release of asbestos fibers from the asbestos cement products. Since asbestos fibers released into environment can be a source of significant health hazard, countermeasures, such as replacement, removal, and encapsulation of weathered asbestos slate, should be initiated immediately.

이온교환수지와 활성탄의 혼합수지를 이용한 과염소산 이온의 탈착 특성 연구 (Study on desorption characteristics by mixed resins of active carbons and ion exchange resins for perchlorate ion)

  • 김영은;정유동;김선환;팽기정
    • 분석과학
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    • 제26권1호
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    • pp.11-18
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    • 2013
  • 과염소산 음이온은 암모니움 과염소산 염 형태로서 로켓의 추진체, 폭발물의 재료로 사용되는 물질이다. 고농도의 암모니움 과염소산은 비군사화과정을 통해 폐로켓으로부터 회수된다. 음용수나 음식을 통해 사람이 섭취하게 되면, 갑상선 호르몬을 합성하는데 필요한 물질인 요오드의 흡수를 방해하게 된다. 소량이라도 장기 노출 시 신장 및 갑상선 기능장애, 생식기능 장애 그리고 암을 유발할 수 있다. 따라서 수질에서의 과염소산이온을 효과적으로 제거할 수 있는 방법이 필요하다. 경제적인 관점을 고려하여, 본 연구에서는 이온교환수지에 흡착된 과염소산 이온을 효과적으로 탈착(재생)시킬 수 있는 조건을 최적화하는 것이 목적이다. pH, 탈착용액의 이온형태, 농도에 따라서 탈착량을 파악하였으며, 이온교환수지와 활성탄을 혼합한 혼합수지를 이용하여 탈착효율이 증가하는 시너지효과를 보았다.

저온플라즈마에 의한 질소산화물의 제거에 관한 연구 (A Study on Removal of NOx by Low Temperature Plasma)

  • 박희재;이내우;최재욱;임우섭
    • Korean Chemical Engineering Research
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    • 제48권4호
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    • pp.540-543
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    • 2010
  • 가스 중에 포함되어 있는 질소산화물을 안전하게 처리하기 위하여 저온 플라즈마 반응기를 제작하여 반응기내에 공급되는 반응물질의 유량과 방전주입전력량에 대한 장치의 특성을 실험적으로 조사하고, 유효성을 검정하였다. 반응가스는 $NO/N_2$ 혼합가스와 $N_2/O_2$ 혼합가스를 이용하여 초기 NO 농도를 설정하고, 유속을 1~4 l/min으로 공급하였다. 반응물질의 유량이 증가할 때 NO의 감소율이 낮고, 방전주입전력이 높을 때 NO의 분해가 용이하였다. 또한 반응물질의 지연시간이 길고 방전주입전력이 높을수록 NO의 분해에너지 효율이 높았으며, 유량이 많고 방전 주입 전력량이 증가할수록 오존의 생성량이 증가하였다.

APPLICATION OF FUZZY SET THEORY IN SAFEGUARDS

  • Fattah, A.;Nishiwaki, Y.
    • 한국지능시스템학회:학술대회논문집
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    • 한국퍼지및지능시스템학회 1993년도 Fifth International Fuzzy Systems Association World Congress 93
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    • pp.1051-1054
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    • 1993
  • The International Atomic Energy Agency's Statute in Article III.A.5 allows it“to establish and administer safeguards designed to ensure that special fissionable and other materials, services, equipment, facilities and information made available by the Agency or at its request or under its supervision or control are not used in such a way as to further any military purpose; and to apply safeguards, at the request of the parties, to any bilateral or multilateral arrangement, or at the request of a State, to any of that State's activities in the field of atomic energy”. Safeguards are essentially a technical means of verifying the fulfilment of political obligations undertaken by States and given a legal force in international agreements relating to the peaceful uses of nuclear energy. The main political objectives are: to assure the international community that States are complying with their non-proliferation and other peaceful undertakings; and to deter (a) the diversion of afeguarded nuclear materials to the production of nuclear explosives or for military purposes and (b) the misuse of safeguarded facilities with the aim of producing unsafeguarded nuclear material. It is clear that no international safeguards system can physically prevent diversion. The IAEA safeguards system is basically a verification measure designed to provide assurance in those cases in which diversion has not occurred. Verification is accomplished by two basic means: material accountancy and containment and surveillance measures. Nuclear material accountancy is the fundamental IAEA safeguards mechanism, while containment and surveillance serve as important complementary measures. Material accountancy refers to a collection of measurements and other determinations which enable the State and the Agency to maintain a current picture of the location and movement of nuclear material into and out of material balance areas, i. e. areas where all material entering or leaving is measurab e. A containment measure is one that is designed by taking advantage of structural characteristics, such as containers, tanks or pipes, etc. To establish the physical integrity of an area or item by preventing the undetected movement of nuclear material or equipment. Such measures involve the application of tamper-indicating or surveillance devices. Surveillance refers to both human and instrumental observation aimed at indicating the movement of nuclear material. The verification process consists of three over-lapping elements: (a) Provision by the State of information such as - design information describing nuclear installations; - accounting reports listing nuclear material inventories, receipts and shipments; - documents amplifying and clarifying reports, as applicable; - notification of international transfers of nuclear material. (b) Collection by the IAEA of information through inspection activities such as - verification of design information - examination of records and repo ts - measurement of nuclear material - examination of containment and surveillance measures - follow-up activities in case of unusual findings. (c) Evaluation of the information provided by the State and of that collected by inspectors to determine the completeness, accuracy and validity of the information provided by the State and to resolve any anomalies and discrepancies. To design an effective verification system, one must identify possible ways and means by which nuclear material could be diverted from peaceful uses, including means to conceal such diversions. These theoretical ways and means, which have become known as diversion strategies, are used as one of the basic inputs for the development of safeguards procedures, equipment and instrumentation. For analysis of implementation strategy purposes, it is assumed that non-compliance cannot be excluded a priori and that consequently there is a low but non-zero probability that a diversion could be attempted in all safeguards ituations. An important element of diversion strategies is the identification of various possible diversion paths; the amount, type and location of nuclear material involved, the physical route and conversion of the material that may take place, rate of removal and concealment methods, as appropriate. With regard to the physical route and conversion of nuclear material the following main categories may be considered: - unreported removal of nuclear material from an installation or during transit - unreported introduction of nuclear material into an installation - unreported transfer of nuclear material from one material balance area to another - unreported production of nuclear material, e. g. enrichment of uranium or production of plutonium - undeclared uses of the material within the installation. With respect to the amount of nuclear material that might be diverted in a given time (the diversion rate), the continuum between the following two limiting cases is cons dered: - one significant quantity or more in a short time, often known as abrupt diversion; and - one significant quantity or more per year, for example, by accumulation of smaller amounts each time to add up to a significant quantity over a period of one year, often called protracted diversion. Concealment methods may include: - restriction of access of inspectors - falsification of records, reports and other material balance areas - replacement of nuclear material, e. g. use of dummy objects - falsification of measurements or of their evaluation - interference with IAEA installed equipment.As a result of diversion and its concealment or other actions, anomalies will occur. All reasonable diversion routes, scenarios/strategies and concealment methods have to be taken into account in designing safeguards implementation strategies so as to provide sufficient opportunities for the IAEA to observe such anomalies. The safeguards approach for each facility will make a different use of these procedures, equipment and instrumentation according to the various diversion strategies which could be applicable to that facility and according to the detection and inspection goals which are applied. Postulated pathways sets of scenarios comprise those elements of diversion strategies which might be carried out at a facility or across a State's fuel cycle with declared or undeclared activities. All such factors, however, contain a degree of fuzziness that need a human judgment to make the ultimate conclusion that all material is being used for peaceful purposes. Safeguards has been traditionally based on verification of declared material and facilities using material accountancy as a fundamental measure. The strength of material accountancy is based on the fact that it allows to detect any diversion independent of the diversion route taken. Material accountancy detects a diversion after it actually happened and thus is powerless to physically prevent it and can only deter by the risk of early detection any contemplation by State authorities to carry out a diversion. Recently the IAEA has been faced with new challenges. To deal with these, various measures are being reconsidered to strengthen the safeguards system such as enhanced assessment of the completeness of the State's initial declaration of nuclear material and installations under its jurisdiction enhanced monitoring and analysis of open information and analysis of open information that may indicate inconsistencies with the State's safeguards obligations. Precise information vital for such enhanced assessments and analyses is normally not available or, if available, difficult and expensive collection of information would be necessary. Above all, realistic appraisal of truth needs sound human judgment.

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중금속 오염물질 정화를 위한 천연제올라이트의 흡착특성 (Adsorption Characteristics Evaluation of Natural Zeolite for Heavy-metal Contaminated Material Remediation)

  • 신은철;박정준;정철규;김성환
    • 한국지반신소재학회논문집
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    • 제13권2호
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    • pp.59-67
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    • 2014
  • 이 연구는 중금속 오염물질의 효과적인 정화를 위하여 배수재에 흡착가능한 오염물질의 양을 평가하는 것이고 배수재의 오염 물질 흡착능은 배수재 필터에 도포된 반응물질의 오염물질 흡착시험을 수행하고, 등온흡착모델과 비교하여 평가하였다. 시험에서 사용한 반응물질은 천연 제올라이트이고, 오염물질은 구리, 납, 카드뮴이다. 오염물질별로 초기농도 변화에 따른 흡착량을 Freundlich와 Langmuir흡착등온모델과 비교하였다. 배수재 표면에 도포된 반응물질 성분분석결과 Si, Al, O의 성분이 각각 약 28%, 11%, 48% 포함되어 있어 배수재 표면에 도포된 물질이 중금속(Cu, Pb, Cd) 오염물질 흡착을 위한 반응물질인 제올라이트의 성분으로 나타났다. 반응물질인 제올라이트의 중금속 흡착반응속도는 납, 구리, 카드뮴의 순으로 나타났다. 흡착물질의 성능평가 중 중요한 요소가 반응속도이고, 최대흡착량과 반응속도의 관계에서 제올라이트를 반응물질로 사용할 경우, 지반내 복합중금속의 제거 순서를 결정하는 설계 요소로 활용할 수 있다. 즉, 납은 구리에 비해 최대흡착량은 작지만 상대적으로 반응속도가 빠르므로 1차적으로 제거가 가능하며, 납의 제거 후 구리의 제거가 가능하다. 카드뮴의 경우 다른 중금속의 제거 후 마지막으로 제거가 가능한 것으로 분석되었다.

미이용 바이오매스의 이산화탄소 활성화를 통한 바이오카본 생산: 포름알데하이드 및 아세트알데하이드 제거 특성 (Production of Bio-Carbon from Unused Biomass through CO2 Activation: Removal Characteristics of Formaldehyde and Acetaldehyde)

  • 김종수;최석천;이은도;박은석;정수화
    • 청정기술
    • /
    • 제27권4호
    • /
    • pp.325-331
    • /
    • 2021
  • 본 연구에서는 미이용 바이오매스인 3급 목재펠렛 및 커피박을 이용하여 바이오카본을 생산하고 이를 통하여 저분자 극성 휘발성 유기화합물인 포름알데하이드 및 아세트알데하이드 제거 성능 실험을 수행하였다. 바이오카본 생산 실험은 이산화탄소를 활성화제로 사용하여 고정층 반응기에서 수행하였다. 활성화 실험 시 반응온도 900 ℃ 및 이산화탄소 1 L min-1으로 반응조건을 고정하여 진행하였다. 활성화 실험 결과 1급 목재펠렛으로부터 생산한 바이오카본의 BET 비표면적이 약 788 m2 g-1으로 가장 높음을 알 수 있었고 커피박으로부터 생산한 바이오카본이 약 544 m2 g-1으로 가장 낮게 나타났다. 본 실험을 통해 생산된 바이오카본은 대부분 마이크로 기공을 가진 것으로 나타났다. 바이오매스 원료 내 회분의 함량이 낮을수록 바이오카본의 비표면적이 높아지는 것으로 나타났다. 포름알데하이드 및 아세트알데하이드 제거 실험 결과 1급 및 3급 목재펠렛으로 부터 생산한 바이오카본에 비해 커피박으로부터 생산한 바이오카본이 더욱 우수한 흡착 성능을 보여주었다. 추가적으로 상용 첨착 활성탄과 커피박으로부터 생산한 바이오카본의 비교 실험을 진행하였다. 포름알데하이드 제거 성능은 상용 첨착 활성탄이 우수한 반면 아세트알데하이드 제거에는 커피박으로부터 생산한 바이오카본이 우수한 것으로 나타났다.