• 제목/요약/키워드: Material Erosion

검색결과 325건 처리시간 0.024초

3527/4343 알루미늄 클래드재의 인장 및 침식특성에 미치는 미세조직 제어의 영향 (Effect of Microstructure Control on the Tensile and Erosion Properties of 3527/4343 Aluminum Clad)

  • 어광준;김수현;김형욱;김동배;오영미
    • 소성∙가공
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    • 제22권5호
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    • pp.264-268
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    • 2013
  • Aluminum clad sheets for brazing materials in the automotive heat exchangers are required to exhibit both high strength and excellent erosion resistance. In this study, the effects of microstructural changes on the property of clad sheets due to thermomechanical treatment were investigated. The clad sheets were fabricated by roll bonding of twin-roll-cast AA3527 and AA4343 alloys followed by cold rolling down to a thickness of 0.22mm. Partial or full annealing was conducted at the final thickness in order to improved the erosion resistance while keeping the proper strength. Since full annealing was achieved for a temperature of $400^{\circ}C$, annealing treatments were performed at 360, 380, and $400^{\circ}C$, respectively. The tensile strength of 3527/4343 clad material was found to be inversely proportional to the annealing temperature before the brazing heat treatment. After this latter treatment, however, the tensile strength of the clad material was about 195~200MPa regardless of the annealing temperature. The erosion depth ratio of the clad annealed at $400^{\circ}C$ was 8.8% (the lowest), while that of the clad annealed at $380^{\circ}C$ was 17% (the highest). The effect of annealing temperature on the tensile and erosion properties of 3527/4343 aluminum clad sheets was elucidated by means of microstructural analyses.

Analysis of Surface Tracking of Micro and Nano Size Alumina Filled Silicone Rubber for High Voltage AC Transmission

  • Loganathan, N.;Chandrasekar, S.
    • Journal of Electrical Engineering and Technology
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    • 제8권2호
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    • pp.345-353
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    • 2013
  • This paper discusses the experimental results in an effort to understand the tracking and erosion resistance of the micro and nano size $Al_2O_3$ filled silicone rubber (SIR) material which has been studied under the AC voltages, with ammonium chloride as a contaminant, as per IEC 60587 test procedures. The characteristic changes in the tracking resistance of the micro and nano size filled specimens were analyzed through leakage current measurement and the eroded masses were used to evaluate the relative erosion and tracking resistance of the composites. The fundamental, third and fifth harmonic of the leakage current during the tracking study were analyzed using moving average current technique. It was observed that the harmonic components of leakage current show good correlation with the tracking and erosion resistance of the material. The thermogravimetry-derivative thermo gravimetric (TG-DTG) studies were performed to understand the thermal degradation of the composites. The physical and chemical studies were carried out by using scanning electron microscope (SEM), Energy Dispersive X-ray analysis (EDAX) and Fourier Transform Infra-red (FTIR) Spectroscopy. The obtained result indicated that the performance of nano filled SIR was better than the micro filled SIR material when the % wt. of filler increased.

CHECWORKS와 ToSPACE 프로그램의 배관감육 해석결과 비교 (Comparison of Wall Thinning Analysis Results between CHECWORKS and ToSPACE)

  • 황경모;윤훈;서혁기
    • Corrosion Science and Technology
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    • 제17권6호
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    • pp.317-323
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    • 2018
  • Assumptions have always been that wall thinning on the secondary side piping in nuclear power plants is mostly caused by Flow-Accelerated Corrosion (FAC). Recent studies have showed that wall thinning on the secondary side piping is caused by Liquid Droplet Impingement Erosion (LDIE), Solid Particle Erosion (SPE), cavitation, and flashing. To manage those aging mechanisms, several software such as CHECWORKS, COMSY, and BRT-CICERO have been used in nuclear power plants. Korean nuclear power plants have been using the CHECWORKS program since 1996 to date. However, many site engineers have experienced a lot of inconveniences and problems in using the CHECWORKS program. In order to work through the inconveniences and to remedy problems, KEPCO-E&C has developed a "3D-based pipe wall thinning management program (ToSPACE)" based on the experience of over 30 years in relation to the pipe wall thinning management. This study compares the results of FAC and LDIE analysis using both the CHECWORKS and ToSPACE programs with respect to validation of the wall thinning analysis results.

초고압 옥외 절연용 고분자 재료의 트래킹 열화특성 (Tracking and erosion resistance of polymer for outdoor high voltage insula)

  • 한동희;박효열;강동필;김인성
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 하계학술대회 논문집 D
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    • pp.1578-1580
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    • 1999
  • Silicone rubber is being used for the housing material of outdoor high voltage insulators such as composite insulator, bushing, surge arrestor and cable terminator because of good tracking and erosion resistance, good hydrophobicity and recovery of hydrophobicity, and chemical stability. In this paper, tracking and erosion resistance of silicone rubber having fluids and different ATH contents were examined. Fluids were selected under the consideration of their molecular weight and chemical structure, expecting the high migration rate, the good pollutant encapsulation, and the long period with good hydrophobicity. Good tracking and erosion resistance and arc resistance have been achieved for the silicone rubber above ATH content 130 phr.

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Numerical Analysis of Unsteady Cavitating Flow around Balancing Drum of Multistage Pump

  • Sedlar, Milan;Kratky, Tomas;Zima, Patrik
    • International Journal of Fluid Machinery and Systems
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    • 제9권2호
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    • pp.119-128
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    • 2016
  • This work presents the numerical investigation of an unsteady cavitating flow around a balancing drum of a multistage pump. The main attention is focused on the cavitation phenomena, which occur in the rear part of the drum clearance, cause the erosion of the drum material and influence the pressure losses and the flow rate through the clearance. The one-way coupling of the URANS equations and the full Rayleigh-Plesset equation is employed to analyse the flow field as well as the dynamics of cavitating bubbles. The numerical simulations show that the erosion processes are highly influenced by shaft vibrations, namely by periodic deformations of the annular clearance in time. The calculated results are verified by erosion tests on a real pump.

고강도 고유동 콘크리트의 침식 저항성 (Erosion Resistance Evaluation of High-Strength SCC)

  • 최석환;이재문;한만엽;하재담
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 춘계 학술발표회 논문집(II)
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    • pp.205-208
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    • 2006
  • Damage of hydraulic concrete structures by the abrasion and erosion process is very severe and it indicates that the necessity of considering the influence of this process while designing concrete mixtures. Abrasion wear of concrete in hydraulic structures is caused by the movement of particles, water-borne debris. The resistance against erosion for high-strength self-consolidating concrete(SCC) was examined in this paper. A newly designed testing method is presented in order to quantitatively estimate the erosion of concrete. It was shown that loss of volume in abraded concrete can be explained as function of material parameters such as the amount of fly ash and blast furnace slag. Those admixtures have been widely used to reduce heat of hydration and improve resistance against sulfate attack. The results of current study can be used as a guideline in selecting the composition of concrete exposed to abrasion-wear.

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집합조직이 존재하는 TiN 코팅 층의 마찰, 마멸, 내부식 특성에 관한 연구 (Study on the Frictional Behavior, Wear and Corrosion Resistance of Textured TiN Coated Layers)

  • 김희동;김인수;성동영;이민구
    • 소성∙가공
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    • 제12권4호
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    • pp.394-400
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    • 2003
  • TiN coated films exhibit excellent mechanical properties such as high wear, erosion and corrosion resistances and a high thermal stability. Therefore, they are widely applied to a coating material in tools, ornaments, parts and semiconductors. However, the fracture of TiN coated films frequently occurs. The distribution of preferred orientations, i.e., texture, of TiN coated films strongly influences the fracture behavior of these films. In the present study. various TiN coating layers having different textures were prepared by the reactive ion physical vapor deposition and the texture dependence of friction coefficient, erosion and corrosion in these coating layers was investigated. The sample depicting the (115) texture parallel to the coating layer normal displayed a flatter surface than that observed from the sample having the (111) texture. The friction coefficient of TiN thin films was hardly dependent on the texture of coated samples. The samples having (115) texture displayed higher wear, erosion and corrosion resistances than the samples having (111) texture.

실 궤도면 누적량 계산법을 활용한 원자산소의 저궤도위성 태양전지판 코팅재료 침식량 예측 (Prediction of Atomic Oxygen Erosion for Coating Material of LEO Satellite's Solar Array by Using the Real Ram Direction Accumulation Method)

  • 김유광;이상택;백명진;이석훈
    • 항공우주시스템공학회지
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    • 제11권5호
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    • pp.1-5
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    • 2017
  • 본 논문은 실 궤도면 누적량 계산법을 활용한 원자산소의 저궤도위성의 태양전지판 코팅재료 침식량에 대한 예측 연구로써, 기존 프로젝트에서 활용하던 최악 경우 추정법과 상호 비교를 통해 원자산소 영향성의 차이가 있음을 확인하였으며, 이렇게 예측된 결과를 바탕으로 해외 제작사의 설계입증 자료 확인시 활용할 예정이다. 가상으로 설정한 궤도정보를 바탕으로 한 계산은 유럽우주기구(ESA)가 제공하고 있는 우주환경정보시스템을 이용하였고, 실제 궤도상에서의 태양전지판에 충돌되는 원자산소 플럭스를 계산하기 위해서 궤도 계산 소프트웨어를 활용하였다.

C-C 복합재료와 Graphite 노즐목 내열재의 침식조직 특성에 대한 연구 (A Study on Erosion Structure Properties for Thermal Insulation Materials on Carbon-Carbon Composites and Graphite Nozzle Throat)

  • 김영인;이수용
    • 항공우주시스템공학회지
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    • 제11권5호
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    • pp.42-49
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    • 2017
  • 고체추진 로켓(SRM)은 모터케이스, 점화기, 추진제, 노즐, 절연체, 제어 및 구동장치 등으로 구성되어 있으며 액체로켓과 다르게 노즐을 냉각시킬 수 없어 고온 및 고속의 연소가스에 의해 침식(Erosion)이 발생한다. 이러한 침식현상은 노즐목의 형상 변화를 일으키며 로켓의 추력 성능을 감소시킨다. 로켓 노즐의 재질은 침식현상을 최소화하고 열을 차단시키는 효과가 있어야 하며 용융 상태에서 소실되지 않고 전단력이나 압력에 견딜 수 있어야 한다. 본 연구는 실험을 통하여 고체로켓 노즐의 재질에 대하여 연소시간별 침식특성을 파악한다. 그리고 Graphite와 C-C 복합재료의 각 재질별 조직검사를 통하여 침식 후의 미세특징을 비교 분석하여 침식특성을 규명한다.

지반 개량재에 의한 보강사면의 강우시 표면침식에 관한 연구 (A Study on Rainfall-induced Erosion of Land Surface on Reinforced Slope Using Soil Improvement Material)

  • 김유성;김재홍;방인황;서세관
    • 한국지반공학회논문집
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    • 제29권1호
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    • pp.49-59
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    • 2013
  • 본 논문은 강우에 의해 발생하는 얕은 사면파괴와 토석류의 원인인 사면 표층에서의 침식과 세굴을 분석하기 위해 무보강 사면에 대한 모형토조 실험을 수행하고, 표면침식의 방지를 위해 flyash를 주재료로 사용한 식생가능 지반 개량재를 이용한 보강사면의 침식작용에 대해 비교분석하였다. 2011년 국토해양부의 비탈면 설계기준에 따르면 우기시 사면의 안정성 평가는 지하수위를 지표면에 위치하여 해석하는 단점을 보완하기 위해 불포화 침투해석을 통한 사면 표층의 얕은파괴에 대한 설계기준을 제시하였다. 추가된 사면 안정성평가를 위해 본 연구에서 언급할 지반 개량재는 기존의 사면표층보호공법인 식생공법이나 이질재료를 덧붙여 보강하는 공법이 아닌 침식 및 세굴에 취약한 원지반토의 전단강도를 증가시켜 침식 및 세굴에 저항을 증가시키고, 표면에 식생이 가능한 지반개량재이다(Bhang, 2007). 본 연구에서 적용한 부분은 사면 표층의 강도 확인과 침식에 대한 감소, 그리고 사면의 안정성 평가에 대한 주된 논의를 하였다. 강우로 인한 표면침식을 확인하기 위해 강우재현장치를 실내에 구축하였으며, 실험결과로 표면침식의 크기는 시료의 전단강도의 크기에 따라 반비례하는 경향을 보였다. 무보강 사면과 보강 사면의 표층에서 침식정도의 비율은 실험결과 1:5 정도로 큰 차이를 보였고, 표층에 흐르는 빗물로 인한 세류침식은 강우량 45mm(강우강도 110mm/hr 일 때, 25분 경과)의 크기일 때 무보강 사면에서 발생하였으나, 보강사면에서는 보다 강한 330mm(강우강도 110mm/hr 일 때, 3시간 경과)의 강우량에서도 세류침식을 발견할 수 없었다. 두 가지 사면의 안정성 검토에서, 우기시에 무보강 사면은 표층에서 사면파괴가 발생하였다. 사면 안정성을 위해 soil nailing으로 사면을 보강할 때보다 flyash로 제작한 지반 개량재로 표층을 보강할 때, 경제적인 측면에서의 효율성 제고와 더불어 보다 신속히 안정성을 확보할 수 있을 것으로 판단된다.