• 제목/요약/키워드: Material Erosion

검색결과 325건 처리시간 0.028초

연강의 캐비테이션 침식-부식 특성에 관한 연구 ( 2 ) - 진동 캐비테이션 침식-부식 손상 거동 - (Study on the Characteristics of Cavitation Erosion-Corrosion for Mild Steel ( 2 ) - Damage Behaviour of Vibration Cavitation Erosion-Corrosion -)

  • 황재호;임우조
    • 수산해양기술연구
    • /
    • 제32권3호
    • /
    • pp.302-309
    • /
    • 1996
  • Cavitation erosion-corrosion implies damage to materials due to the shock pressure or shock wave that results when bubbles form and collapse at a metal surface within a liquid. If the liquids corrosive to the material, a condition typically encountered in industry, the component materials may suffer serious damage by a combination of mechanical and electrochemical attack. To suppress cavitation erosion as well as cavitation erosion-corrosion to hydraulic equipments, innovations such as the improvement in the geometric design of the equipment or the selection of suitably resistant construction materials are necessary. This study was tested by using the piezoelectric vibrator with 20kHz, 24${\mu}$m for cavitation generation. And also, the vibratory cavitation erosion-corrosion tests on commercial mild steel SS41were carried out. We carefully observed the erosion pattern and surface photography. The geometrical mechanism of pit growth, which is to be likely these processing; shallow typelongrightarrowundercut typelongrightarrowwide shallow type.

  • PDF

Self-conditioning 고정입자패드를 이용한 CMP (Fixed Abrasive Pad with Self-conditioning in CMP Process)

  • 박범영;이현섭;박기현;서헌덕;정해도;김호윤;김형재
    • 한국전기전자재료학회논문지
    • /
    • 제18권4호
    • /
    • pp.321-326
    • /
    • 2005
  • Chemical mechanical polishing(CMP) process is essential technology to be applied to manufacturing the dielectric layer and metal line in semiconductor devices. It has been known that overpolishing in CMP depends on pattern selectivity as a function of density and pitch, and use of fixed abrasive pad(FAP) is one method which can improve the pattern selectivity. Thus, dishing & erosion defects can be reduced. This paper introduces the manufacturing technique of FAP using hydrophilic polymers with swelling characteristic in water and explains the self-conditioning phenomenon. When applied to tungsten blanket wafers, the FAP resulted in appropriate performance in point of uniformity, material selectivity and roughness. Especially, reduced dishing and erosion was observed in CMP of tungsten pattern wafer with the proposed FAP.

An evaluation of a crushed stone filter and gabion retaining wall for reducing internal erosion of agricultural reservoirs

  • Lee, Young-Hak;Lee, Dal-Won;Ryu, Jung-Hyun;Kim, Cheol-Han;Heo, Joon;Shim, Jae-Woong
    • 농업과학연구
    • /
    • 제47권3호
    • /
    • pp.485-496
    • /
    • 2020
  • Recent changes in the disaster environment have greatly increased the possibility of internal erosion in deteriorated reservoirs; thus, countermeasure methods are required to enhance the drainage performance of embankments. Sand filters have been mainly used to prevent internal erosion; however, due to the sand depletion and environmental problems, new alternative materials are required to replace the sand in the filter zone. In this study, crushed stone was used instead of sand as a material that could satisfy permeability, material supply, demanding conditions, and economic efficiency. Although crushed stone has excellent drainage performance, it has a clogging phenomenon due to its high permeability. Accordingly, the materials need to be separated with a geotextile wrapping method. Additionally, the 3D numerical analysis and a large model experiment were conducted to evaluate the seepage characteristics and in-site application of the crushed stone filter. As a result, the crushed stone filter showed an excellent dispersion effect by reducing the pore water pressure by about 9.5 times that of the sand filter. In addition, it was shown that the safety factor for piping increased significantly by reducing internal erosion. When comparing the economics and supply and demand conditions of the material, crushed stone was evaluated as an effective method to reduce the internal erosion of embankments at deteriorated reservoirs.

Comparative study of sediment erosion on alternative designs of Francis runner blade

  • Rajkarnikar, Bidhan;Neopane, Hari P.;Thapa, Biraj S.
    • International Journal of Fluid Machinery and Systems
    • /
    • 제8권3호
    • /
    • pp.183-192
    • /
    • 2015
  • The aim of this study was comparative analysis of sediment-induced erosion on optimized design and traditional design of Francis runner blade. The analysis was conducted through laboratory experiments in a test rig called Rotating Disc Apparatus. The results showed that the extent of erosion was significantly less in the optimized design when compared based on the material loss. It was observed that the optimized design could reduce sediment erosion by about 14.4% if it was used in place of the reference design for entire duration of the experiment. Based on the observations and results obtained, it has been concluded that the optimization of hydraulic design of blade profile of Francis runner can significantly reduce the effect of sediment-induced erosion.

선박 슬러지유 환경에서의 캐비티 붕괴유동에 따른 SS400의 침식양상 (A Erosion Aspect of SS400 by Cavity Collapse Fluctuation in Marine Sludge Oil)

  • 한원희;이진열
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제26권3호
    • /
    • pp.328-336
    • /
    • 2002
  • decrease in efficiency due to cavity fluid fluctuation. The purpose of this study is to examine erosion aspect on the SS400 specimen by cavitation and the effect of impact pressure generated from the demolition of the cavity of ultrasonic vibrator horn in the marine sludge oil environment. The erosion damage of specimen was investigated mainly on weight loss, weight loss rate and maximum erosion rate with variation of the vibration amplitude of $50{\mu}m, 24{\mu}m$ as well as the change of space between transducer horn and specimen. The experimental results showed that as the space between ultrasonic vibrator horn and specimen disk increased, the weight loss and weight loss rate decreased and the values were larger in SFO than in SLO. These findings would help interpret the aspect of cavitation erosion damage in metallic materials of different operating environment and material characteristics.

토양의 침식과 보존에 관한 이론적 분석 2. 토양침식의 내성에 관한 이론 (The Theoretical Analyses of the Soil Erosion and Conservation 2. The Theoretical Expresion of Erosion Tolerance for the Soil Conservation)

  • 장남기
    • 아시안잔디학회지
    • /
    • 제10권1호
    • /
    • pp.31-40
    • /
    • 1996
  • The mechanical expresion provides for the use of Soil property reserves and permanent protec-tion or improvement of soil resources in accordance with measurable standards. If the functions I (initial soil property), E (soil erosion), R (soil renewal), and M. (minimum allowable value) are assumed to be integrable in region A, erosion tolerance over a region is leaded to ${\int}_A{\int}I(m, cl, re, ch, b)dA-{\int}_A{\int}{\{\int}_{to}^{\infty}[E(w, re, c, re, ch, b, t)-R(m, ch, re, b, t)]dt}\dA{\geqq}{\int}_A{\int}M_i(m, cl, re, ch, b)dA$ were variable factors are m=parent material of soil, cl=climate, re=relief or topography, ch=soil characteristics, r=rain or water, w=wind, b=biota, and t=time.

  • PDF

고체입자 충돌침식으로 인한 배관 재질의 손상에 관한 연구 (A Study of Damage on the Pipe Flow Materials Caused by Solid Particle Erosion)

  • 김경훈;최덕현;김형준
    • Corrosion Science and Technology
    • /
    • 제13권4호
    • /
    • pp.130-138
    • /
    • 2014
  • Wall thinning can be classified into three types: flow-accelerated corrosion, cavitation erosion and solid particle erosion. This article presents a study of solid particle erosion, which frequently causes damages to power plants' pipe system. Unlike previous studies, this study uses a mechanism to make solid particles in a fluid flow collide with pipe materials in underwater condition. Experiment is conducted in three cases of velocity according to solid-water ratio using the three types of the materials of A106B, SS400, and A6061. The experiments were performed for 30 days, and the surface morphology and hardness of the materials were examined for every 7 days. Based on the velocity change of the solid particles in a fluid flow, the surface changes, the change in the amount of erosion, the erosion rate and the variation in the hardness of carbon steel and aluminum family pipe materials can all be determined. In addition, factor-based erosion rates are verified and a wall-thinning relation function is suggested for the pipe materials.

HVDC용 LSR/Nano Silica Composites의 IPT특성 연구 (Study on IPT Characteristics of LSR / Nano Silica Composites for HVDC)

  • 박재준
    • 전기학회논문지
    • /
    • 제68권1호
    • /
    • pp.61-68
    • /
    • 2019
  • Only the power is converted from AC to DC, in accordance with IEC 60587 based test method, in order to develop the LSR(Liquid Silicone Rubber) insulator material for HVDC, the experiment of Inclined Plate Tracking and Erosion Resistance was conducted. A contaminant (2.5 mS/cm: ammonium chloride) was applied at a rate of 0.3 ml/min and a voltage of ${\pm}3.5kV$, and was evaluated on the basis of 60 mA/2s. The samples were prepared by dispersing LSR/Nano silica_25wt% Composites in LSR. The erosion phenomena of surface discharge and tracking due to DC polarity and negative polarity were measured by image, leakage current maximum and thermal camera. The thermal imaging camera measured the surface temperature generated by the joule heat of the leakage current due to the drying discharge and the conductive current. After the measurement, the tracking and erosion mechanisms were evaluated for erosion weight, erosion depth and erosion length. Positive and negative polarity of LSR/Nano Silica_25wt% composite Tracking and erosion results show that positive polarity is more severe than negative polarity.

Tracking/Erosion Resistance Analysis of Nano-Al(OH)3 Filled Silicone Rubber Insulating Materials for High Voltage DC Applications

  • Kannan, P.;Sivakumar, M.;Mekala, K.;Chandrasekar, S.
    • Journal of Electrical Engineering and Technology
    • /
    • 제10권1호
    • /
    • pp.355-363
    • /
    • 2015
  • HVDC technology has become popular as an economic mode of bulk power transmission over very long distances. Polymeric insulators in HVDC power transmission lines are affected by surface tracking and erosion problems due to contamination deposit, which pose a greater challenge in maintaining the reliability of the HVDC system. In addition, polymeric insulators are also naturally affected by aging due to various environmental stresses, which in turn accelerates the surface tracking and erosion problems. Research works towards the improvement of tracking and erosion resistance of polymeric insulators by adding nano-sized fillers in the base material are being carried out worldwide. However, surface tracking and erosion performance of nano-filled aged polymeric insulators for HVDC applications are not well reported. Hence, in the present work, tracking and erosion resistance of the nano $Al(OH)_3$ filled silicone rubber insulation material has been evaluated under DC voltages at different filler concentrations and aged conditions, as per IEC 60587 test procedures. Leakage current and contact angle measurements were carried out to understand the surface hydrophobicity. Moving average technique was used to analyze the trend followed by leakage current. Water aged specimen shows less tracking resistance when compared with thermal aged specimen. It is observed that nano-filler concentration of 5% is even sufficient to get better tracking/erosion resistance under DC voltages.

원전 밸브용 경면처리 합금의 캐비테이션 에로젼 (cavitation erosion) 거동에 관한 연구 (The Study on the Cavitation Erosion Behavior of Hardfacing Alloys for Nuclear Power Plants)

  • 오영민;김윤갑;김선진
    • 한국재료학회지
    • /
    • 제12권4호
    • /
    • pp.308-316
    • /
    • 2002
  • The cavitation erosion behavior of wear-resistant hardfacing alloys such as Co-base Stellite 6, Fe-base Norem 02 and new Fe-base alloy were investigated up to 50 hours by using a 20kHz vibratory cavitation erosion test equipment. The crack, initiated easily at the interfaces between matrix and hard second phase, was repressed effectively in Stellite 6 because the matrix was hardened by phase transformation. For this reason, Stellite 6 showed an excellent cavitation erosion resistance compared to Norem 02. The phase transformation also occurred in Norem 02, but the increase of volume fraction of the interfaces caused the crack to be initiated frequently, thus resulting in a 1arge material loss. The matrix of NewAlloy was hardened effectively by vlongrightarrow$\alpha$' phase transformation and the volume fraction of the interfaces was very small compared to Norem 02. This caused the propagation of crack to the matrix to be repressed effectively. Therefore, NewAlloy showed a very excellent cavitation erosion resistance. It wasn't considered that the cavitation erosion resistance of NewAlloy was influenced the temperature of the bath filled with a distilled water up to $80^{\circ}C$.