• Title/Summary/Keyword: Material Allowable

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Development of CAD for Optimum Design Shrinked Cylindrical Dies by Fractional Fitting Pressure Approach (부분 접합면 압력을 이용한 원통금형의 최적설계용 CAD개발)

  • Son, Ju-Ri;Ryu, Gap-Sang;Sin, Jung-Ho
    • 한국기계연구소 소보
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    • s.18
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    • pp.137-146
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    • 1988
  • Shrink-rings (stress-rings) are used in the fabrication of compaction dies to increase the allowable pressures for a given die material. This paper proposes a new approach, where the maximum allowable shrinking pressures are calculated on shrinked plans in the radial direction and then the fractional fitting pressures below the maximum shrinking pressures are used as the design values. A computer program, DIECAD, is developed. The paper presents two design cases as examples in order to easily illustrate the design procedures from the computer program DIECAD

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Electrical Properties of the Epoxy Nano-composites according to Additive

  • Shin, Jong-Yeol;Park, Hee-Doo;Choi, Kwang-Jin;Lee, Kang-Won;Lee, Jong-Yong;Hong, Jin-Woong
    • Transactions on Electrical and Electronic Materials
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    • v.10 no.3
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    • pp.97-101
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    • 2009
  • The use of a filler material in epoxy composite materials is an essential condition for reducing the unit cost of production and reinforcing mechanical strength. However, the dielectric strength of insulators decreases rapidly due to interactions between the epoxy resin and filler particles. In contrast to existing composite materials, nano-composite materials have superior dielectric strength, mechanical strength, and enduring chemical properties due to an increase in the bond strength of the polymer and nano material, It is reported that nano-fillers provide new characteristics different from the properties of the polymer material. This study is to improve the insulation capability of epoxy resins used in the insulation of a power transformer apparatus and many electronic devices mold. To accomplish this, the additional amount of nano-$SiO_2$ to epoxy resin was changed and the epoxy/$SiO_2$ nano composite materials were made, and the fundamental electrical properties were investigated using a physical properties and an analysis breakdown test. Using allowable breakdown probability, the optimum breakdown strength for designing an electrical apparatus was determined. The results found that the electrical characteristics of the nano-$SiO_2$ content specimens were superior to the virgin specimens. The 0.4 wt% specimens showed the highest electrical properties among the specimens examined with an allowable breakdown probability of 20 %, which indicates stable breakdown strength in insulating machinery design.

Development of a CAD program for optimal design of a cylinderical die with one stress-ring (단일보강링 원통형 금형의 최적 설계용 CAD 프로그램 개발)

  • 신중호;손주리;류갑상
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.556-561
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    • 1988
  • Shrink-rings (Stress-rings) are used in the fabrication of dies for cold forming and powder compaction processes to increase the allowable pressures for a given die material. Optimum procedures are to minimize a die thickness under the conditions that the stress distributions in the die and stress-rings utilize fully the strength available in each of the die elements. This paper proposes a new approach, where the maximum allowable shrinking pressures are calculated on shrinkage plans in the radial direction and the fractional shrinking pressures below the maximum allowable pressures are used as the design values. Two criteria for the optimal die design are used: Maximum shear stress limit for one-piece dies and zero tensile stress limit for combined dies. A computer program, DIECOM, is developed for illustrating the computer-aided design procedures. Finally, examples for each case are presented in this paper.

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A Methodology to Determine Composite Material Allowables and Design Values Using Building Block Approach (빌딩블록 접근법을 이용한 복합재 재료 허용치 및 설계치 설정 방법)

  • Kim, Sung Joon;Lee, Seung-gyu;Hwang, In-hee
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.50 no.6
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    • pp.377-384
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    • 2022
  • In the design of composite aircraft structures, it is very important to set material allowables and design values, which take into account certification. And when determining the material allowable and design value of composite structures, the static strength, damage tolerance requirements, and environmental effects should be considered. The building block approach has been applied to the civil and military aviation industry for a long time and provides the principal certification methodology. This current certification methodology is based on extensive testing including coupon, element, sub-component, and full scale test. In this paper, some examples of composite allowable tests have been presented and the fundamental background and application methods of the building block approach have been presented.

Evaluation of Insulating Reliability in Epoxy Composites

  • Park, No-Bong;Yang, Dong-Bok;Lim, Jung-Kwan;Park, Yong-Pil;Lee, Hee-Kab;Kim, Gui-Yeul
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07b
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    • pp.1200-1203
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    • 2003
  • The dielectric breakdown of epoxy composites used for transformers was experimented and then its data were applied to Weibull distribution probability. First of all, speaking of dielectric breakdown properties, the more hardener increased, the stronger breakdown strength became at low temperature because of cross-linked density by the virtue of ester radical. The breakdown strength of specimens with filler was lower than it of non-filler specimens because it is believed that the adding filler forms interface and charge is accumulated in it, therefore the molecular motility is raised and the electric field is concentrated. In the case of filled specimens with treating silane, the breakdown strength become much higher. Finally, according to Weibull distribution analysis, reducing breakdown probability of equipment insulation lower than 0.1% level requires the allowable field allowable field intensity values to be kept under 21.5 MV/cm.

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Study for Determining Design Allowable Values of Light Weight Composite Unmanned Aircraft Structures (경량 복합재료 무인기 구조물 설계 허용치 설정 방안 연구)

  • Kim, Sung Joon;Park, Sang Wook;Kim, Tae Uk
    • Journal of Aerospace System Engineering
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    • v.11 no.4
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    • pp.1-7
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    • 2017
  • The development of effective design allowable values for unmanned composite aircraft is an issue of paramount concern for the industry. The application of conventional manned aircraft structural certification methods to unmanned aircraft such as prototype and technology demonstrators, can lead to excessively long development time and costs. In this paper, the determining method of composite structure design allowable values for light composite unmanned aircraft is presented to reduce to the structural weight. This paper seeks to show the applicability of composite B-basis material values as a design allowable of light composite unmanned aircraft structures. A review of different civil and UAV targets failure probability is given. From the results, the researchers can know that the requirements of light composite unmanned aircraft design allowable should be alleviated, compared to manned composite aircrafts.

A Study on the Uncertainty of Structural Cross-Sectional Area Estimate by using Interval Method for Allowable Stress Design

  • Lee, Dongkyuc;Park, Sungsoo;Shin, Soomi
    • Architectural research
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    • v.9 no.1
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    • pp.31-37
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    • 2007
  • This study presents the so-called Modified Allowable Stress Design (MASD) method for structural designs. The objective of this study is to qualitatively estimate uncertainties of tensile steel member's cross-sectional structural designs and find the optimal resulting design which can resist all uncertainty cases. The design parameters are assumed to be interval associated with lower and upper bounds and consequently interval methods are implemented to non-stochastically produce design results including the structural uncertainties. By seeking optimal uncertainty combinations among interval parameters, engineers can qualitatively describe uncertain design solutions which were not considered in conventional structural designs. Under the assumption that structures have basically uncertainties like displacement responses, the safety range of resulting designs is represented by lower and upper bounds depending on given tolerance error and structural parameters. As a numerical example uncertain cross-sectional areas of members that can resist applied loads are investigated and it demonstrates that the present design method is superior to conventional allowable stress designs (ASD) with respect to a reliably structural safety as well as an economical material.

An Optimum Design of Sandwich Panel at Fixed Edges (고정지지된 Sandwich Panel의 최적설계에 관한 연구)

  • K.S. Kim;I.T. Kim;Y.Y. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.2
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    • pp.115-122
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    • 1992
  • A sandwich element is a special Hybrid structural form of the composite construction, which is consisted of three main parts : thin, stiff and relatively high density faces separated by a thick, light, and weaker core material. In a sandwich construction, the shear deformation of the faces. Therefore, in the calculation of the bending stiffness, the shear effect should be included. In this paper, the minimum weight is selected as an object function, as the weight critical structures are usually composed of these kind of construction. To obtain the minimum weight of sandwich panel, the principle of minimum potential energy is used and as for the design constraints, the allowable bending stress of face material, the allowable shear stress of core material, the allowable value of panel deflection and the wrinkling stress of faces are adopted, as well as the different boundary conditions. For the engineering purpose of sandwich panel design, the results are tabulated, which are calculated by using the nonlinear optimization technique SUMT.

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Numerical Computation of Matching Boundary Values of Electromagnetic Wave Absorbers (전파흡수체 정합경계값의 수치계산)

  • 김왕성;김경용;배규식
    • The Proceeding of the Korean Institute of Electromagnetic Engineering and Science
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    • v.6 no.2
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    • pp.19-26
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    • 1995
  • The design of broad-band, thin layer electromagnetic wave absorbers usually employs magnetic materials. The common absorber consists of a magnetic material layer bonded to a metal plate at the back. For such structure, a theoretical expression involving six parameters defines the allowable material shape and values of electromagnetic parameters that will produce zero reflection or more practically more than 99% absorption (20dB attenuation). The Secant Method was employed to compute the matching boundary values corresponding to 20dB attenuation. In addition, a search algorithm coupled with the Secant Method was developed to obtain allowable range of material parameters for the design of wave absorbers. These numerical methodes applicable to any six parameters effectively yielded accurate solutions in the least iterations.

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A Comparison of Design Strength Equations between Steel and Fiber Reinforced Polymer Composites Columns (철골 및 섬유보강 폴리머(FRP) 복합 기둥의 설계강도식에 관한 비교 연구)

  • Choi, Yeol;Pyeon, Hae-Wan
    • Journal of Korean Association for Spatial Structures
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    • v.3 no.3 s.9
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    • pp.85-93
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    • 2003
  • Steel, concrete and their combination materials are the most 6commonly used materials for civil engineering structural systems such as buildings, bridge structures and other structures. Recently, however, fiber reinforced polymer (FRP) composites, a relatively new composite material made of fibers and polymer resins, have been gradually used in structural systems as an alternative structural material. This paper describes a comparison of design strength equations for steel column and FRP composite column based on design philosophies. The safety factors used in allowable stress design (ASD) are relatively higher in FRP structural design than steel structural design. Column critical stress equations of FRP composites column from an experimental study can be represented by Euler elastic buckling equation at the long-range of slenderness, and an exponential form at the short-range of slenderness as defined in Load and Resistance Factor Design (LRFD) of steel column. The column strength of steel and FRP composite columns in large slenderness is independent of material strength, this result verified the elastic buckling equation as derived by Eq. (15) and Eq. (5).

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