• Title/Summary/Keyword: Manufacturing system in fields

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Development of Truck Crane Analysis Program with Boom Flexibility (붐의 유연성을 고려한 트럭크레인의 설계 전용 동력학 해석 프로그램 개발)

  • 박찬종
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.28-35
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    • 1998
  • Computer simulation technique has been applied on the various engineering fields to reduce cost and development period. On this paper, we introduce a crane analysis program. Using this program, we can predict reaction force of each part or supporting force of truck crane on a personal computer system with out exclusive knowledge of multi-body dynamics. In order to consider the effect of boom flexibility according to each working condition, flexible dynamic theory is applied to the program. Actual crane model is analyzed on special work condition using this program and the results are compared with those of rigid boom model.

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Designing Compensators of Dual Servo System For High Precision Positioning (초정밀 위치 제어를 위한 이중 서보 시스템의 보상기 설계)

  • Choi, Hyeun-Seok;Song, Chi-Woo;Han, Chang-Soo;Choi, Tae-Hoon;Lee, Nak-Kyu;Na, Kyung-Whan
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1309-1314
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    • 2003
  • The high precision positioning mechanism is used in various industrial fields. It is used in semiconductor manufacturing line, test instrument, Bioengineering, and MEMS and so on. This paper presents a positioning mechanism with dual servo system. Dual servo system consists of a coarse stage and a fine motion stage. The course stage is driven by VCM and the actuator of fine stage is the PZT. The purposes of dual servo system are stability, higher bandwidth, and robustness. Lead compensator is applied to this control system, and is designed by PQ method. Designed compensator can improve property of positioning mechanism.

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Performance Investigation of a Cylindrical Valve Featuring Electro-Rheological Fluids (전기유동유체를 이용한 실린더형 밸브의 성능 고찰)

  • Kim, K.S.;Jung, D.D.;Lee, H.J.;Choi, S.B.;Cheong, C.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.148-157
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    • 1994
  • A multi-cylindrical hydraulic valve incorporating with an electro-rheological(ER) fluid is developed in this study. Field-dependent Bingham properties of the ER fluid are exploited to devise the valve system which features fast system response as well as simple mechanism. The fast response is accrued from almost instant response characteristics of the ER fluid itself, and the mechanism configuration is simplified since no nechanically moving parts are required. The material properties of the ER fluids to be utilized for modeling of the proposed valve system are firstly tested with a couette-type electroviscometer. The design and manufacturing processes are then undertaken on the basis of model parameters. The performance characteristics of the valve system are evaluated in terms of pressure variations with respect to the intensity of employed electric fields and flow rates.

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Study on Design of Hydraulic Pump with High Temperature and High Pressure Resistance for Cable-Stayed Bridge (케이블 사장교용 내고온·내고압 유압 펌프의 설계에 관한 연구)

  • Qin, Zhen;Wu, Yu-Ting;Kim, Dong-Seon;Kim, Sang-Bae;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.109-114
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    • 2019
  • Hydraulic pumps are widely used in fields such as machinery manufacturing, engineering and construction. Although the research on hydraulic engineering is mature, it is still necessary to examine various performance aspects in detail for specific applications. This paper will focus on the hydraulic pump used in special construction machinery that needs high temperature and high pressure resistance. It will analyze the theoretical design, structure and thermal characteristics of the pump system using the Fundamentals of Engineering (FE) method, and will measure the key tolerance parameters of the hydraulic pump to ensure the accuracy of the machining. Through this research, a good design method for the linear reciprocating type of hydraulic pump can be summarized.

Object-oriented design of FMC Control Software (FMC 제어 소프트웨어의 객체지향적 설계)

  • 조용탁;한영근
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.42
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    • pp.49-57
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    • 1997
  • As a software development methodology, object-oriented paradigm that has execellent reusability, portability, and extensibility, is currently being used in many application fields. Especially, UML(Unified Modeling Language), which is recently released as a third generation methodology for the object-oriented system development, has many advantages such as generalization, certainty, visualization. For this reason, the usability of UML in manufacturing system control is expected to increase. In this paper, analysis and design of FMC control system are peformed by UML. Software objects to accommodate the dynamic environment of FMC operations are modeled by using the diagrams of UML. The objective of this paper is to suggest a generic framework to design FMC control software.

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Investigation of Technological Trends in Automotive Fault Prognostic System (자동차 고장예지시스템의 기술동향 연구)

  • Ismail, Azianti;Jung, Won
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.1
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    • pp.78-85
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    • 2013
  • Since the basic built-in-test, prognostic health management (PHM) has evolved into more sophisticated and complex systems with advanced warning and failure detection devices. Aerospace and military systems, manufacturing equipment, structural monitoring, automotive electronic systems and telecommunication systems are examples of fields in which PHM has been fully utilized. Nowadays, the automotive electronic system has become more sophisticated and increasingly dependent on accurate sensors and reliable microprocessors to perform vehicle control functions which help to detect faults and to predict the remaining useful life of automotive parts. As the complication of automotive system increases, the need for intelligent PHM becomes more significant. Given enormous potential to be developed lays ahead, this paper presents findings and discussions on the trends of automotive PHM research with the expectation to offer opportunity for further improving the current technologies and methods to be applied into more advanced applications.

Design of High Precision Spindle System for Ferrule Grinding Machine (페룰 가공용 고정밀 주축시스템 설계)

  • 편영식;박정현;이건범;요꼬이요시유끼;여진욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.15-19
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    • 2002
  • With the rapid development of industrial technologies, the demand for high precision products has been increasing drastically. For this reason, the need for developing of high performance machine tool, which can ensure high precision, is desired in the industrial fields. Technologies on the spindle system manufacture, guideway manufacture, error compensation, design of bed structure, protection against vibrations, and system integration are core technology for developing of high precision machine tools. Especially, among these, design of spindle system, which is leading precision and manufacturing technique. is one of the most important technologies. A high speed and high precision spindle system, which will be used for final machining of ferrule, is designed considering the effect caused by thermal, cutting torque, cutting farce, and work-piece materials. The detail process of analysis is presented.

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Machining Characteristics according to Electrochemical Polishing (ECP) Conditions of Stainless Steel Mesh (스테인리스 망의 전기화학 폴리싱(ECP) 조건에 따른 가공 특성)

  • Kim, Uk Su;Park, Jeong Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.41-48
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    • 2015
  • Stainless steel mesh has been used as a filter in various fields, including domestic, medical, etc. However, the surface before machining may have an adverse effect the product quality and performance because it is not smooth. Especially, adsorbed impurities in the surface result in difficulty in cleaning. Therefore, in this paper, we propose an improved surface quality through electrochemical polishing (ECP). Two electrodes, composed of STS304 (anode) and copper (cathode) underwent machining with two conditions according to polishing time and current density. As the polishing time and current density increase, the surface of curvature decreases, and roughness and material removal rate (MRR) improves. The machined surface roughness and image were obtained through the atomic force microscope (AFM) and stereoscopic microscope. The study also analyzed hydrophilic effect through contact angles. This obtains corrosion resistance, smoothness, hydrophilic property, etc.

Development of a System to Convert a 3D Mesh Model in STL Format into OBJ Format (STL 3D 형식의 메쉬 모델을 형식으로 OBJ 변환하는 시스템 개발)

  • Yeo, Changmo;Park, Chanseok;Mun, Duhwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.78-86
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    • 2018
  • The 3D mesh model is used in various fields, such as virtual reality, shape-based searching, 3D simulation, reverse engineering, 3D printing, and laser scanning. There are various formats for the 3D mesh model, but STL and OBJ are the most typical. Since application systems support different 3D mesh formats, developing technology for converting 3D mesh models from one format into another is necessary to ensure data interoperability among systems. In this paper, we propose a method to convert a 3D mesh model in STL format into the OBJ format. We performed the basic design of the conversion system and developed a prototype, then verified the proposed method by experimentally converting an STL file into an OBJ file for test cases using this prototype.

Wavelet-like convolutional neural network structure for time-series data classification

  • Park, Seungtae;Jeong, Haedong;Min, Hyungcheol;Lee, Hojin;Lee, Seungchul
    • Smart Structures and Systems
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    • v.22 no.2
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    • pp.175-183
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    • 2018
  • Time-series data often contain one of the most valuable pieces of information in many fields including manufacturing. Because time-series data are relatively cheap to acquire, they (e.g., vibration signals) have become a crucial part of big data even in manufacturing shop floors. Recently, deep-learning models have shown state-of-art performance for analyzing big data because of their sophisticated structures and considerable computational power. Traditional models for a machinery-monitoring system have highly relied on features selected by human experts. In addition, the representational power of such models fails as the data distribution becomes complicated. On the other hand, deep-learning models automatically select highly abstracted features during the optimization process, and their representational power is better than that of traditional neural network models. However, the applicability of deep-learning models to the field of prognostics and health management (PHM) has not been well investigated yet. This study integrates the "residual fitting" mechanism inherently embedded in the wavelet transform into the convolutional neural network deep-learning structure. As a result, the architecture combines a signal smoother and classification procedures into a single model. Validation results from rotor vibration data demonstrate that our model outperforms all other off-the-shelf feature-based models.