• Title/Summary/Keyword: Manufacturing machine

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A Study on the Z axis Defection Compensation of the Cross rail for Gantry type Machine tools (Gantry Type 공작기계의 CROSS RAIL Z축 처짐량 보상에 관한 연구)

  • Lee, Min-Ki;Park, Jin-Joo;Lee, Eung-Suk;Kim, Nam-Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.357-360
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    • 2011
  • Machine tools of Gantry type have been performing machine work as a moving machinery. In a large machine tools, the machinery is moving with bed and it is structurally unstable. When the objects are processed, machine tools gets loads in the direction of Z-axis. In other words, the machine tools which become bigger was performed by the trend of complexation. It made that the increased machine weight can't be passed over. In order to enhance manufacturing precision, it needs to compensate Z-axis deflection of weight for machine tools. In this paper, Machine tools of Gantry type were miniaturized and deflection was measured by LVDT sensors. When deflection was measured, block mass weighted 50kg is moving on particular distance. Then, the displacement of fixed point and moving point is measured by recording telemeter.

A machine-cell formation method based on fuzzy set (퍼지 이론에 기초한 머신-셀 구성방법)

  • 이노성;임춘우
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1565-1568
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    • 1997
  • In this paper, a fuzzy based machine-cell formation algorithm for cellular manufacturing is presented. The fuzzy lovic is employed to express the degree of appropriateness when alternative machnies are specified to process a part shape. For machine grouping, the similarity coefficient based approach is used. The algorithm produces efficient machine cells and part families which maximize the similarity values.

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Hierarchical Evaluation of Flexibility in Production Systems

  • Tsuboner, Hitoshi;Ichimura, Tomotaka;Horikawa, Mitsuyoshi;Sugawara, Mitsumasa
    • Industrial Engineering and Management Systems
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    • v.3 no.1
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    • pp.52-58
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    • 2004
  • This report examines the issue of designing an efficient production system by increasing several types of flexibility. Increasing manufacturing flexibility is a key strategy for efficiently improving market responsiveness in the face of uncertain market demand for final products. The manufacturing system comprises multiple plants, of which individual plants have multiple manufacturing lines that are designed to produce limited types of products in accordance with their size and materials. Imbalance in the workload occurs among plants as well as among manufacturing lines because of fluctuations in market demand for final products. Thereby, idleness of some manufacturing lines and longer lead times in some manufacturing lines occur as a result of the high workload. We clarify how these types of flexibility affect manufacturing performance by improving only one type of flexibility or by improving multiple types of flexibility simultaneously. The average lead time and the imbalance in workload are adopted as measures of manufacturing performance. Three types of manufacturing flexibility are interrelated: machine flexibility, routing flexibility, and process flexibility. Machine flexibility refers to the various types of operations that a machine can perform without requiring the prohibitive effort of switching from one order to another. Routing flexibility is the capability of processing a given set of part types using more than one line (alternative line) in the plant. Process flexibility results from being able to build different types of final products at the same plant.

Client-Server System for Manufacturing Devices (생산장비의 Client-Server화 연구)

  • Kim, Sun-Ho;Kim, Dong-Hoon;Lim, Ju-Taik
    • IE interfaces
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    • v.12 no.2
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    • pp.329-336
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    • 1999
  • Job efficiency and productivity of a manufacturing system with frequent job schedule changes are affected by performance of information system between job order planners anti manufacturing device operators. This paper describes implementation of concurrent information system which can active identify machine status and dispatch job orders to operators in a machine shop. Client and server environment for various machinery is implemented using OSI based network between shop floor control system and manufacturing devices. Portability and scalability are among many characteristics of the implemented system. The developed client and server system is expected to realize high productivity for manufacturing device.

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A study on the optimal cutting condition of a high speed feeding type laser cutting machine by using Taguchi method

  • Lim Sang-Heon;Lee Choon-Man;Chung Won Jee
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.1
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    • pp.18-23
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    • 2006
  • Cutting by a high speed laser cutting machine is one of most effective technologies to improve productivity. This paper has presented the cutting characteristics and optimal cutting conditions in a high speed feeding type laser cutting machine by using Tacuchi method in the design of experiment. An L9(34) orthogonal array is adopted to study the effect of adjustment parameters. The adjustment parameters consist of cutting speed, laser power, laser output duty and assistant gas pressure. The surface roughness of sheet metal is regarded as a quality feature. Analysis of variance is performed in order to evaluate the effect of adjustment parameters on the quality feature of laser cutting process.

A Study on the Development of Subcontracting System for the Machine Manufacturing Industry (기계공업(機械工業)을 위한 외주관리(外注管理)시스템 개발(開發)에 관한 연구(硏究))

  • Kim, Won-Jung;Kim, Gwang-Seop
    • Journal of Korean Society for Quality Management
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    • v.8 no.2
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    • pp.45-58
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    • 1980
  • The relationship between the subcontractor and the subcontractor in current industries, especially in the machine manufacturing industry, should be developed to the "Efficient Q-C-D System" in which the three elements of consideration-Quality, Cost and Delivery condition, are in a state of equillibrium. From this point of view the two parts of a subcontract must cooperate in the whole activity: ranging from the initial products planning, through the manufacturing process, to the final usage by customers. In this report, we tried to present Korean machine manufacturing industry with the model of management system of subcontracts in order that machine manufacturers may assure the quality, reduce the production cost and enhance the productivity with the model.

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A Study on the Structure Analysis of Riveting Process for Aircraft Frame Manufacturing (항공기 프레임 제작을 위한 리벳팅 공정의 구조해석에 관한 연구)

  • Lee, Choon-Man;Oh, Won-Jung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.2
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    • pp.103-110
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    • 2020
  • Riveting is mainly used to assemble the aircraft fuselage. An average of 2~3 workers is needed to assemble an aircraft fuselage consisting of various size frames by riveting. In this study, a riveting process that enables one-person operation using an automated C-frame riveting machine was proposed for improving the efficiency of productivity. The proposed process was verified stability through structural analysis. In the range that can maintain structural stability, panel thickness of the riveting machine and shape were modified to optimizing the shape for reducing the weight of the riveting process. The structural analysis was performed by software ANSYS workbench 19.2. The optimized riveting machine was reduced by 257kg compared to the existing model.

A Study on Scheduling by Mixed Dispatching rule in Flexible Manufacturing Systems (유연생산시스템에서 혼합할당규칙에 의한 일정계획에 관한 연구)

  • 이동진;노인규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.47
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    • pp.35-45
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    • 1998
  • Scheduling problem in Flexible Manufacturing Systems(FMS) is complex because of various situation of Manufacturing Systems. Especially, in case of short-term scheduling demanding high efficiency, low cost at short-period, efficient scheduling is a serious problem. To solve this problem, many dispatching rules are developed. But, it leave much to be desired, because real situation in shop floor is complex and real-time scheduling is needed in real manufacturing shop floor. In this paper, search algorithm that allocate different dispatching rules to each machine is presented to complement lack of dispatching rule and develop practical real-time scheduling system. The search algorithm is described in detail. First, algorithm detect machine breakdown, evaluate each dispatching rule. dispatching rules for each machine meeting performance criteria are ranked. The algorithm selects new dispatching nile for bottleneck machine. The effectivenes and efficiency of the mixed dispatching rule and search algorithm is demonstrated.

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Mechanical Characteristic Evaluation of Proper Material for Ultra-fine Dies (초소형 금형소재의 기계적 특성평가)

  • KANG Jae-hoon;LEE Hyun-yong;LEE Nak-kyu
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.473-476
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    • 2005
  • Today's manufacturing industry is facing challenges from advanced difficult-to-machine materials (WC-Co alloys, ceramics, and composites), stringent design requirements (high precision, complex shapes, and high surface quality), and machining costs. Advanced materials play an increasingly important role in modem manufacturing industries, especially, in aircraft, automobile, tool, die and mold making industries. The greatly-improved thermal, chemical, and mechanical properties of the material (such as improved strength, heat resistance, wear resistance, and corrosion resistance), while having yielded enormous economic benefits to manufacturing industries through improved product performance and product design, are making traditional machining processes unable to machine them or unable to machine them economically. In this paper, mechanical characteristic evaluation test of fine powder type WC-Co alloy was accomplished to obtain clear data for miniaturized special die parts machining with high reliability and high quality.

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Machine Capability Index Evaluation of Machining Center and Comparative Analysis with Machine Property (머시닝센터의 기계능력지수 평가 및 기계특성과의 분석)

  • Hong, Won-Pyo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.349-355
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    • 2013
  • Recently, there is an increasing need to produce more precise products with small deviations from defined target values. Machine capability is the ability of a machine tool to produce parts within a tolerance interval. Capability indices are a statistical way of describing how well a product is machined compared to defined target values and tolerances. Today, there is no standardized way to acquire a machine capability value. This paper describes a method for evaluating machine capability indices in machining centers. After the machining of specimens, the straightness, roundness, and positioning accuracy were measured by using CMM (coordinate measuring machine). These measured values and defined tolerances were used to evaluate the machine capability indices. It will be useful for the industry to have standardized ways to choose and calculate machine capability indices.