• Title/Summary/Keyword: Manufacturing Time Series Data

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A Study on the System Identification of Tool Breakage Detection in Turning (선삭가공에서 공구파손 검출 시스템 인식에 관한 연구)

  • 사승윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.40-45
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    • 1999
  • The demands for robotic and automatic system are continually increasing in manufacturing fields. There have been many studies to monitor and predict the system, but they have mainly focused upon measuring cutting force, and current of motor spindle, and upon using acoustic sensor, etc.In this study, time series sequence of cutting force was acquired by taking advantage of piezoelectric type tool dynamometer. Radial cutting force was obtained from it and was available for useful observation data. The parameter was estimated using PAA (parameter adaptation algorithm) from observation data. ARMA(auto regressive moving average) model was selected for system model and second order was decided according to parameter estimation. Uncorrelation test was also carried out to verify convergence of parameter.

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MAGRU: Multi-layer Attention with GRU for Logistics Warehousing Demand Prediction

  • Ran Tian;Bo Wang;Chu Wang
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.18 no.3
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    • pp.528-550
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    • 2024
  • Warehousing demand prediction is an essential part of the supply chain, providing a fundamental basis for product manufacturing, replenishment, warehouse planning, etc. Existing forecasting methods cannot produce accurate forecasts since warehouse demand is affected by external factors such as holidays and seasons. Some aspects, such as consumer psychology and producer reputation, are challenging to quantify. The data can fluctuate widely or do not show obvious trend cycles. We introduce a new model for warehouse demand prediction called MAGRU, which stands for Multi-layer Attention with GRU. In the model, firstly, we perform the embedding operation on the input sequence to quantify the external influences; after that, we implement an encoder using GRU and the attention mechanism. The hidden state of GRU captures essential time series. In the decoder, we use attention again to select the key hidden states among all-time slices as the data to be fed into the GRU network. Experimental results show that this model has higher accuracy than RNN, LSTM, GRU, Prophet, XGboost, and DARNN. Using mean absolute error (MAE) and symmetric mean absolute percentage error(SMAPE) to evaluate the experimental results, MAGRU's MAE, RMSE, and SMAPE decreased by 7.65%, 10.03%, and 8.87% over GRU-LSTM, the current best model for solving this type of problem.

A Study on the Tool Fracture Detection Algorithm Using System Identification (시스템인식을 이용한 공구파손검출 알고리듬에 관한 연구)

  • Sa, Seung-Yun;Yu, Eun-Lee;Ryu, Bong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.6
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    • pp.988-994
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    • 1997
  • The demands for robotic and automatic system are continually increasing in manufacturing fields. There have been many studies to monitor and predict the system, but they have mainly focused upon measuring cutting force, and current of motor spindle, and upon using acoustic sensor, etc. In this study, digital image of time series sequence was acquired by taking advantage of optical technique. Mean square error was obtained from it and was available for useful observation data. The parameter was estimated using PAA(parameter adaptation algorithm) from observation data. AR(auto regressive) model was selected for system model and fifth order was decided according to parameter estimation. Uncorrelation test was also carried out to verify convergence of parameter. Through the proceedings, it was found that there was a system stability.

Big Data Analysis on Oyster Growth and FLUPSY Environment (개체굴 성장 데이터와 양식 FLUPSY 환경 데이터의 빅 데이터 분석)

  • Yoo, Hyun-Joo;Zhang, Sung-Uk;Jung, Sun-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.106-111
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    • 2020
  • In the era of the fourth industrial revolution, the application of big data analysis technology is crucial in various industries. In this regard, considerable research is necessary to improve aquafarming productivity, particularly in fish culture, which is one of the primary industries in the world. In this study, a sample experiment using a flop was conducted to improve oyster productivity in fish farms, and a flush was installed in an environment similar to aquaculture farms. Thereafter, the temperature data of the water environment where the formation of burrows considerably improved were collected; the growth rate of burrow seeds was also measured. The gathered experimental data were examined by time series data analysis. Finally, a system that visualizes the analysis results based on big data is proposed. In accord with the results of this study, it is expected that more advanced research on the productivity improvement of oyster aquafarming will be performed.

Roundness Modelling by Fractal Interpolation (프랙탈 보간에 의한 진원도 모델링)

  • Yoon, Moon-Chul;Kim, Byung-Tak;Chin, Do-Hun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.67-72
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    • 2006
  • There are many modelling methods using theoretical and experimental data. Recently, fractal interpolation methods have been widely used to estimate and analyze various data. Due to the chaotic nature of dynamic roundness profile data in roundness some desirable method must be used for the analysis which is natural to time series data. Fractal analysis used in this paper is within the scope of the fractal interpolation and fractal dimension. Also, two methods for computing the fractal dimension has been introduced which can obtain the dimension of typical dynamic roundness profile data according to the number of data points in which the fixed data are generally lower than 200 data points. This fractal analysis result shows a possible prediction of roundness profile that has some different roundness profile in round shape operation.

Fault Diagnosis of Bearing Based on Convolutional Neural Network Using Multi-Domain Features

  • Shao, Xiaorui;Wang, Lijiang;Kim, Chang Soo;Ra, Ilkyeun
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.15 no.5
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    • pp.1610-1629
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    • 2021
  • Failures frequently occurred in manufacturing machines due to complex and changeable manufacturing environments, increasing the downtime and maintenance costs. This manuscript develops a novel deep learning-based method named Multi-Domain Convolutional Neural Network (MDCNN) to deal with this challenging task with vibration signals. The proposed MDCNN consists of time-domain, frequency-domain, and statistical-domain feature channels. The Time-domain channel is to model the hidden patterns of signals in the time domain. The frequency-domain channel uses Discrete Wavelet Transformation (DWT) to obtain the rich feature representations of signals in the frequency domain. The statistic-domain channel contains six statistical variables, which is to reflect the signals' macro statistical-domain features, respectively. Firstly, in the proposed MDCNN, time-domain and frequency-domain channels are processed by CNN individually with various filters. Secondly, the CNN extracted features from time, and frequency domains are merged as time-frequency features. Lastly, time-frequency domain features are fused with six statistical variables as the comprehensive features for identifying the fault. Thereby, the proposed method could make full use of those three domain-features for fault diagnosis while keeping high distinguishability due to CNN's utilization. The authors designed massive experiments with 10-folder cross-validation technology to validate the proposed method's effectiveness on the CWRU bearing data set. The experimental results are calculated by ten-time averaged accuracy. They have confirmed that the proposed MDCNN could intelligently, accurately, and timely detect the fault under the complex manufacturing environments, whose accuracy is nearly 100%.

A Study on the Three-Year Weight Changes of Workers at a Manufacturing Company and the Comparison of Metabolic Syndrome Diagnosis Components: Focused on the Data of Korean National Health Screening (2015~2017) (일개 제조업 근로자의 3년간 체중변화와 대사증후군 진단 구성요소의 비교 분석: 국가건강검진(2015~2017년) 자료를 중심으로)

  • Jung, Eunsook;Kim, Taeyeon
    • Korean Journal of Occupational Health Nursing
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    • v.28 no.4
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    • pp.262-270
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    • 2019
  • Purpose: This study aims to provide preliminary data for weight management, and prevention and management of cardiovascular and cerebrovascular diseases. We examined the effect of changes in the weight of workers at a manufacturing company over three years on their metabolic syndrome and metabolic syndrome diagnosis components. Methods: Necessary data were collected from the questionnaire and the results of the Korean National Health Screening of 2015 and 2017, which included 228 workers at a manufacturing company in G region. The collected data were analyzed using the SPSS/WIN 23.0 program. ANCOVA was used to examine the differences in the metabolic syndrome diagnosis components according to weight change. In addition, multiple logistic regression analysis was used to obtain the odds ratios of metabolic syndrome and metabolic syndrome analysis component, based on the weight changes in the normal weight group and the obesity group. Results: Waist measure, systolic blood pressure, and blood pressure were found to have significant effects based on participants' weight change over three years. These factors increased with a larger increase in weight at a statistically significant level. This study analyzed the weight changes of the normal weight group and the obesity group considering the data from the National Health Screening of 2015, and found that the risk of metabolic syndrome increased at a statistically significant level as body weight increased; thus, the obesity group showed a higher risk in this regard. It was also found that waist measure, fasting blood sugar, and high-density low cholesterol increased at a statistically significant level as body weight increased. Conclusion: Health administrators need to recognize the importance of workers' weight management, select an intensive management group based on a time series analysis of weight changes, and develop and implement programs to manage the metabolic syndrome diagnosis components.

Double Encoder-Decoder Model for Improving the Accuracy of the Electricity Consumption Prediction in Manufacturing (제조업 전력량 예측 정확성 향상을 위한 Double Encoder-Decoder 모델)

  • Cho, Yeongchang;Go, Byung Gill;Sung, Jong Hoon;Cho, Yeong Sik
    • KIPS Transactions on Software and Data Engineering
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    • v.9 no.12
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    • pp.419-430
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    • 2020
  • This paper investigated methods to improve the forecasting accuracy of the electricity consumption prediction model. Currently, the demand for electricity has continuously been rising more than ever. Since the industrial sector uses more electricity than any other sectors, the importance of a more precise forecasting model for manufacturing sites has been highlighted to lower the excess energy production. We propose a double encoder-decoder model, which uses two separate encoders and one decoder, in order to adapt both long-term and short-term data for better forecasts. We evaluated our proposed model on our electricity power consumption dataset, which was collected in a manufacturing site of Sehong from January 1st, 2019 to June 30th, 2019 with 1 minute time interval. From the experiment, the double encoder-decoder model marked about 10% reduction in mean absolute error percentage compared to a conventional encoder-decoder model. This result indicates that the proposed model forecasts electricity consumption more accurately on manufacturing sites compared to an encoder-decoder model.

Process Fault Probability Generation via ARIMA Time Series Modeling of Etch Tool Data

  • Arshad, Muhammad Zeeshan;Nawaz, Javeria;Park, Jin-Su;Shin, Sung-Won;Hong, Sang-Jeen
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.241-241
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    • 2012
  • Semiconductor industry has been taking the advantage of improvements in process technology in order to maintain reduced device geometries and stringent performance specifications. This results in semiconductor manufacturing processes became hundreds in sequence, it is continuously expected to be increased. This may in turn reduce the yield. With a large amount of investment at stake, this motivates tighter process control and fault diagnosis. The continuous improvement in semiconductor industry demands advancements in process control and monitoring to the same degree. Any fault in the process must be detected and classified with a high degree of precision, and it is desired to be diagnosed if possible. The detected abnormality in the system is then classified to locate the source of the variation. The performance of a fault detection system is directly reflected in the yield. Therefore a highly capable fault detection system is always desirable. In this research, time series modeling of the data from an etch equipment has been investigated for the ultimate purpose of fault diagnosis. The tool data consisted of number of different parameters each being recorded at fixed time points. As the data had been collected for a number of runs, it was not synchronized due to variable delays and offsets in data acquisition system and networks. The data was then synchronized using a variant of Dynamic Time Warping (DTW) algorithm. The AutoRegressive Integrated Moving Average (ARIMA) model was then applied on the synchronized data. The ARIMA model combines both the Autoregressive model and the Moving Average model to relate the present value of the time series to its past values. As the new values of parameters are received from the equipment, the model uses them and the previous ones to provide predictions of one step ahead for each parameter. The statistical comparison of these predictions with the actual values, gives us the each parameter's probability of fault, at each time point and (once a run gets finished) for each run. This work will be extended by applying a suitable probability generating function and combining the probabilities of different parameters using Dempster-Shafer Theory (DST). DST provides a way to combine evidence that is available from different sources and gives a joint degree of belief in a hypothesis. This will give us a combined belief of fault in the process with a high precision.

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The Characteristics and Stability Boundary Analysis of Chatter using Neural Network (신경회로망을 이용한 채터 특성 및 안정영역 분석)

  • Yoon, Moon-Chul;Kim, Young-Guk;Kim, Kwang-Heui
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.2
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    • pp.16-21
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    • 2006
  • In this study, the analytic realization of chatter mechanism using radial basis neural network(RBNN) was introduced and compared with the conventional stability analysis. In this regard, the FFT and time series spectrum analysis was used as a criterion for the existence of chatter in end-milling force. The desired coded outputs of chatter was trained and finally converged to desired outputs. The output of the RBNN match well with the conventional desired stability lobe. Using this trained data, the stability boundary of the radial basis neural network was acquired using the contour plotting. As a result, the proposed stability lobe boundary using RBNN consists well with the conventional analytical boundary that is calculated in characteristic equation of transfer function in chatter dynamics. In this RBNN analysis, two input and three output parameters were used in this paper.

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