• Title/Summary/Keyword: Manufacturing Execution System

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An Integrated Shop Operation System for Multi-Cell Flexible Manufacturing Systems under Job Shop Environments (멀티 셀 유연생산환경을 위한 통합운용시스템)

  • Nam, Sung-Ho;Ryu, Kwang-Yeol;Shin, Jeong-Hoon;Kwon, Ki-Eok;Lee, Seok-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.4
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    • pp.386-394
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    • 2012
  • Recent trends in the flexible manufacturing systems are morphing cell control for the shop-wide production operation system and providing the integrated operation and execution system together with vendor-specific FMC/FMS platform. In these requirements, the shop-floor level operation system plays a role of coordinating the control activity of each cell, and has to provide flexibility for the complexity of mixed operations of various cells. This paper suggests a system architecture for the mixed environments of multi-cells and job shop, its corresponding enabling technologies based on comparative studies with other related studies and commercialized systems. This approach includes a process definition model considering the integration with upper BOM-BOP and external service modules, and reconfigurable device-level interface which provides dynamic interconnections with machine tools and cell controllers. The function modules and their implementation results are also described to provide the feasibility of the proposed approaches as the flexible shop-floor operation system for the multi-cell environments.

Central Server Management System of AMOLED Aging Chamber Signal Generator (AMOLED 에이징 챔버 신호 생성기 중앙서버 관리 시스템)

  • Kim, Hankil;Lee, Byungkwon;Jung, Heokyung
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.6
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    • pp.1161-1166
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    • 2017
  • Recently, with the development of display technology, AMOLED(Active Matrix OLED) panel production and demand are increasing. Unlike LCD, AMOLED panel basically does not need backlight, so it can output clear images with low power consumption. Therefore, the AMOLED market is growing globally. Accordingly, the demand for inspection devices required for production is also expanding. The inspection device of the AMOLED panel aging system operates in conjunction with MES(Manufacturing Execution System) and MIS(Management Information System), and it is efficient to construct network environment. The inspection device used for panel aging is a pattern generator capable of outputting multiple signals. Efficient design is required to operate multiple signal generators. To solve this problem, the proposed system proposed a method for remotely controlling the signal generator remotely and a method for driving the AMOLED panel. And the timing and power setting results are presented.

A PETRI NET-BASED CELL CONTROLLER FOR A FLEXIBLE MANUFACTURING SYSTEM

  • Janssens, Gerrit-K.;Tabucanon, Mario-T.
    • Management Science and Financial Engineering
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    • v.3 no.1
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    • pp.15-38
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    • 1997
  • In a flexible manufacturing system, a cell controller is able to identify and evaluate a number of alternative decisions to meet the objectives set by the factory level controller. In this paper, a Petri net-based cell controller is presented to accomplish this task. A static model is developed by using the Integrated Computer Aided Definition(IDEF0) method to represent clear functional relationships among the objects of the system. Based on the static model, two Petri net models are developed for the physical part flow and for the information flow. Multiple decision alternatives are generated from the physical part flow model and are synchronized with the information flow model for execution of the selected alternative.

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A Study on Intelligent Production Information in Digital Convergence (디지털 컨버전스에서의 지능적 생산정보화에 관한 연구)

  • Lee, Seong-Hoon;Lee, Dong-Woo
    • Journal of Digital Convergence
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    • v.12 no.2
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    • pp.295-300
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    • 2014
  • In information society, Convergence was combined with a word 'digital'. Digital convergence means a service or new product which appeared through fusion of unit technologies in information and communication regions. The effects of convergence technologies and social phenomenons are visualized in overall regions of society such as economy, society, culture, etc. Nowadays, manufacturing field are facing new challenges, through digital information and global integration, toward sophisticated production. This paper presents the system configuration and issues of current manufacturing execution system(MES), and describes major issues and solving elements to establish a MES system for cloud services. Also, we propose a method for building a manufacturing information system to have the optimized production flow and to respond appropriately to consumer market.

A Manufacturing Execution System for LNG Tank Fabrication shop in Shipbuilding (조선 LNG 탱크 제작 공장의 제조실행 시스템 개발)

  • Lee, Sang-Hyeop;Lee, Byeong-Yeol;Kim, Dong-Hyeon;Gwon, Bong-Jae;Jeong, Mun-Yeong;Ryu, Sang-Hun;Eom, Seong-Suk
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2004.05a
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    • pp.463-466
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    • 2004
  • 본 연구는 조선 LNG선의 탱크를 제작하는 공장의 관리 및 운영을 지원하는 제조실행 시스템(MES : Manufacturing Execution Sys- tem)의 개발에 대한 내용이다. 본 연구대상 공장에는 가공과 조립라인이 있으며, 가공라인에서는 소재를 가공하고, 조립라인에서는 가공된 소재를 가공하고, 조립라인에서는 가공된 소재를 용접으로 최종 조립한다. 본 연구 대상 공장의 주요 관리 및 운영에 대한 관점은 장비의 고장 방지와 효율극대화, 납기 준수 및 최종 용접 후 결함 최소화 등이다. 이에 본 연구에서는 공장을 체계적으로 관리 운영하기 위해 공정관리와 장비관리 기능을 통합한 제조실행 시스템을 개발하였다. 공정관리는 일정계획 수립, 관리에서부터 작업자 배치 및 입${\cdot}$출고 관리 등의 역할을 수행하고, 장비관리는 장비 모니터링, 장비와 작업 이력 데이터 추출 및 집계, 장비보전 관리, 장비별 작업지시 등의 역할을 수행한다. 본 연구의 개발 시스템은 MSSQL Sever 데이터베이스와 Visual Basic, C++ Builder로 개발되었다.

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An intelligent planner of processing equipment for CSCW-based shop floor control in agile manufacturing

  • Kim, Hwajin;Cho, Hyunbo;Jung, Mooyoung
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1995.04a
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    • pp.185-192
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    • 1995
  • A common control model used to implement computer integrated manufacturing(CIM) is based on the hierarchical decomposition of the shop floor activities, in which supervisory controllers are responsible for all the interactions among subordinates. Although the hierarchical control philosophy provides for easy understanding of complex systems, an emerging manufacturing paradigm, agile manufacturing, requires a new control structure necessary to accommodate the rapid development of a shop floor controller. This is what is called CSCW(computer supported cooperative work)-based control or component-based heterarchical control. As computing resources and communication network on the shop floor become increasingly intelligent and powerful, the new control architecture is about to come true in a modern CIM system. In this paper, CSCW-based control is adopted and investigated, in which a controller for a unit of device performs 3 main functions - planning, scheduling and execution. In this paper, attention is paid to a planning function and all the detailed planning activities for CSCW-based shop floor control are identified. Interactions with other functions are also addressed. Generally speaking, planning determines tasks to be scheduled in the future. In other words, planning analyzes process plans and transforms process plans into detailed plans adequate for shop floor control. Planning is also responsible for updating the process plan and identifying/resolving replanning activities whether they come from scheduling or execution.

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An Unload and Load Request Logic for Semiconductor Fab Considering Inter-Bay Material Flow (Inter-Bay 물류 흐름을 고려한 반도체 Fab의 Unload 및 Load Request Logic 개발)

  • Suh, Jung-Dae;Koo, Pyung-Hoi;Jang, Jae-Jin
    • IE interfaces
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    • v.17 no.spc
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    • pp.131-140
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    • 2004
  • The purpose of this paper is to develop and show the efficiency of the URL(Unload Request Logic) and LRL(Load Request Logic) of the dispatcher in the Fab(Fabrication) Manufacturing Execution System. These logics are the core procedures which control the material(wafer and glass substrate) flow efficiently in the semiconductor and LCD fab considering inter-bay as well as intra-bay material flow. We use the present and future status information of the system by look-ahead and the information about the future transportation schedule of Automated Guided Vehicles. The simulation results show that the URL and LRL presented in this paper reduce the average lead time, average and maximum WIP level, and the average available AGV waiting time.

An analysis on problem of the safety educational system for supervisor in Medium and Small-sized Manufacturing industry (중소규모 제조업의 관리감독자 교육제도 문제점 분석)

  • Gwon, O-Jin;Kim, Byeong-Seok
    • Proceedings of the Safety Management and Science Conference
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    • 2013.11a
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    • pp.221-230
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    • 2013
  • This paper is written following an analysis of occurrence trend of industrial disaster in manufacturing industry. One of major reason of industrial accident is unsafe action caused by lack of work supervision. so we have surveyed the understanding level of supervisors for industrial safety and their education of industrial safety which is forced by industrial law. We have got the result that the supervisor's education is necessary to prevent industrial disaster but it's not fit for their own workplace for various reasons from the survey and analysis. I would like to suggest effective solutions. The institute of education should train that they can execute safety and health works themselves by classification of the industrial category, company scale and located region. Also, government should endow supervisors with authority and responsibility for the activation of education system. Finally, government should support the expense of education to medium and small-sized enterprises especially, and they should be interested in the attendance and execution of education. They will achieve the goal to prevent industrial disasters in manufacturing industry through the enforcement of effective supervisor system as per the remark mentioned above.

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Study on the Execution of Green Logistics and Supply Chain Integration for by 3PL for Manufacturing Companies (3PL을 활용한 제조기업 공급사슬통합 및 녹색물류 실행을 위한 실증적 연구)

  • Lim, Janghyuk;Han, Young-Geun
    • Journal of the Korea Safety Management & Science
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    • v.15 no.4
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    • pp.233-243
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    • 2013
  • As companies were concerned with developing green logistics and environment, most logistics concerned functions like packaging, loading, storage, transportation and IT studies are active in study. Even if active in research studies, companies still recognized that logistics cost increases as green concepts are applied. For the efficient execution of green logistics management, it is absolutely necessary but difficult to build an optimal logistics system where each function is smoothly interacted through the proper integration and the link of various logistics functions and partners. This study aims to development of green logistics through integration of supply chain functions and partners. With this aim of study, case studies with analysis of embodiment, planning and operations for supply chain of companies are carried out.

Web-Based Integrated Monitoring and Management System for High-Speed and High-Precision Machining Systems (고속.고정밀 가공시스템을 위한 웹기반 통합 모니터링 및 관리 시스템)

  • Nam S.H.;Moon J.S.;Hong W.P.;Choi H.Z.;Lee S.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.605-606
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    • 2006
  • Today, the need for more flexible and adaptive production system and integrated management of their manufacturing information and facilities is ever increasing to cope with competitive and ever-changing global market environments and complexity of new control systems. This paper presents the whole system architecture and the technological characteristics of for each individual system layer which are able to flexibly integrate and manage high-speed and high-precision machining systems. It is investigated that monitoring and integrated management of the control systems can be realized with consideration of detailed information of various CNCs, and the management function may be easily constructed and extended using components of the manufacturing execution layer.

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