• Proceedings of the Korean Operations and Management Science Society Conference
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• 2000.04a
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• pp.135-138
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• 2000

This paper is intended to propose what manufacturing configuration (manufacturing planning and shop floor control) is suitable for the tire industry. Basically tire-manufacturing process is mixed-products, parallel-disconnected-flow-shop. Both throughput time and cycle tine are very short, the variety of tires is very high, the setup time is long, shop floor data reporting requirements is high, and there are many equipments and people working. And with no exception, tire industry also now confronts increasing requirements of delivery conformance with the above peculiar characteristics of tire manufacturing and changing market environments, this paper suggests, weekly master scheduling with no MRP is desirable and traditional kanban is right selection for shop floor control/scheduling. This paper describes why this configuration should be, using the manufacturing engineering principles and some new insights like four primitives of parallel flow shop. Generally known that shop with high parallel-product-mix and long setup time isn't good candidate for kanban. The four primitives of parallel flow shop explain why kanban is also useful scheduling technique in that environment.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.23 no.58
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• pp.29-39
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• 2000

This paper concerns the location of the transit point between adjacent loops and guide direction of loops in the tandem configuration manufacturing system. The tandem configuration has been used to solve control problems like the vehicle dispatching and traffic control. The transit point between loops needs to deliver the parts from one loop to another. The location of transit point between adjacent loops and direction of loops must be determined to minimize the total travel time of parts in the manufacturing system. The model formulation is developed, a numerical example is shown.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.3
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• pp.74-84
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• 2015

The core activities of a bicycle manufacturer are design, engineering analysis, and manufacturing. Therefore, it is important to develop a configuration design system for bicycles in order to automate the design process and facilitate the use of design data in engineering analysis and manufacturing. In this paper, we present a method to develop a bicycle configuration design system based on the part-shape information model. The proposed method enables the construction of a CAD library using modeling functions with equations and parameters that are common to most 3D mechanical CAD systems. Furthermore, the part-shape information model ensures the independence between the configuration design system and the library, making it possible to extend the CAD library flexibly without changing the system architecture.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.22 no.52
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• pp.117-139
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• 1999

This paper is concerned about the hybrid tandem configuration as the design of the automated guided vehicle system(AGVs). The hybrid tandem configuration is that the manufacturing system is divided into several non-overlapping zones, workstations of each zone are linked by network configuration including loop. That is, the manufacturing system is divided into several non-overlapping small size networks, and at most two automated guided vehicles can be available in each network. The transit point is located at proper point between adjacent networks. The parts are transported to workstations in other network through the transit points. One of the objective functions in dividing into the hybrid tandem configuration is to minimize the maximum travel time of the divided networks, and other is to minimize the total travel distance of parts moved to workstations in other networks for the next processing. The model formulation is presented, and a numerical example is shown. Also, the performances of system for the hybrid tandem, tandem and network configuration are compared through the simulation. The results of this research will contribute to the development of material handling systems in the manufacturing system. Also, it will be applied in determining the transportation area of transportation vehicles and the number and size of the transportation fleet in the transportation problem of logistics management.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.64-68
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• 2004

Design of manufacturing system is a very complicated and tricky process. Since no efficient method has been known, yet it has been mainly done based on experience and heuristics. Even mostly used simulation approaches can only evaluate the performance of an already configured system, but cannot provide a help to configure or reconfigure a manufacturing system. An efficient way to (re-)configure manufacturing systems might be to use building blocks of a manufacturing system in the similar manner the recent products are configured based on modular principle. In this paper, the concept of a building block and its representation method are described. An example of assembly system configuration is also given.

• Journal of applied mathematics & informatics
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• v.33 no.1_2
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• pp.77-87
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• 2015

Parallel lines are often used to increase production rate in many manufacturing systems where the main line splits into several lines in parallel, and after some operations, they merge into a main line again. Queueing networks with finite buffers have been widely used for modeling and analyzing manufacturing systems. This paper provides an approximation technique for multi-server two-stage networks with merge configuration and blocking which will be a building block for analysis of general manufacturing systems with parallel lines and merge configuration. The main idea of the method is to decompose the original system into subsystems that have two service stations with multiple servers, two buffers and external arrivals to the second stage are allowed. The subsystems are modeled by level dependent quasi-birth-and-death (LDQBD) process.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.6
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• pp.35-40
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• 2017

The aerodynamic performance of airplane is different according to the configuration of landing gear. As the drag becomes different according to this configuration, the flow stream of air must be smooth at taking off and landing. In this study, the configuration of landing gear was designed each in order to enhance the energy efficiency of airplane. Five models were compared in total at analysis. The magnitudes of drag and pressure became different and the air pressure of wake were changed due to the configuration. So, the air pressure due to the flow velocity and the air resistance happening at the rear can be estimated according to the configuration of landing gear. It is thought to improve the performance of airplane through the result of this study.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.11a
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• pp.19-20
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• 2008

• Journal of Korean Society of Industrial and Systems Engineering
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• v.24 no.67
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• pp.19-26
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• 2001

A design issue for a flexible manufacturing system is to find the number of each resource type which assures a given production ratio with a minimal cost. The FMS is modeled as a closed queueing network with a local buffer of limited capacity. An efficient method to determine this optical configuration is presented. The proposed method consists of three steps : 1) determine a lower configuration, 2) derive a heuristic solution, 3) find the optimal solution. The derived heuristic solutions are close to the optical solution.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.564-567
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• 2004

In the manufacture of integrated circuits, photolithography is the lowest yield step in present production lines. Electron beams form a powerful set of tools with which to attack this problem. Electron beams can be used to make patterns that are smaller than can a photolithography. We design a high voltage generator of electron beam manufacturing system. For this purpose, first, the configuration of electron beam manufacturing system was analyzed. Second, the basic configuration of a high voltage generator and test results were presented.