• Title/Summary/Keyword: Manufacturing Big Data Technology

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A Study on the Technological Priorities of Manufacturing and Service Companies for Response to the 4th Industrial Revolution and Transformation into a Smart Company (4차 산업혁명 대응과 스마트 기업으로의 변화를 위한 제조 및 서비스 기업의 기술적용 우선순위에 대한 연구)

  • Park, Chan-Kwon;Seo, Yeong-Bok
    • Journal of Convergence for Information Technology
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    • v.11 no.4
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    • pp.83-101
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    • 2021
  • This study is to investigate, using AHP, what technologies should be applied first to Korean SMEs in order to respond to the 4th industrial revolution and change to a smart enterprise. To this end, technologies related to the 4th industrial revolution and smart factory are synthesized, and the classification criteria of Dae-Hoon Kim et al. (2019) are applied, but additional opinions of experts are collected and related technologies are converted to artificial intelligence (AI), Big Data, and Cloud Computing. As a base technology, mobile, Internet of Things (IoT), block chain as hyper-connected technology, unmanned transportation (autonomous driving), robot, 3D printing, drone as a convergence technology, smart manufacturing and logistics, smart healthcare, smart transportation and smart finance were classified as smart industrial technologies. As a result of confirming the priorities for technical use by AHP analysis and calculating the total weight, manufacturing companies have a high ranking in mobile, artificial intelligence (AI), big data, and robots, while service companies are in big data and robots, artificial intelligence (AI), and smart healthcare are ranked high, and in all companies, it is in the order of big data, artificial intelligence (AI), robot, and mobile. Through this study, it was clearly identified which technologies should be applied first in order to respond to the 4th industrial revolution and change to a smart company.

A Study on Design of Real-time Big Data Collection and Analysis System based on OPC-UA for Smart Manufacturing of Machine Working

  • Kim, Jaepyo;Kim, Youngjoo;Kim, Seungcheon
    • International Journal of Internet, Broadcasting and Communication
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    • v.13 no.4
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    • pp.121-128
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    • 2021
  • In order to design a real time big data collection and analysis system of manufacturing data in a smart factory, it is important to establish an appropriate wired/wireless communication system and protocol. This paper introduces the latest communication protocol, OPC-UA (Open Platform Communication Unified Architecture) based client/server function, applied user interface technology to configure a network for real-time data collection through IoT Integration. Then, Database is designed in MES (Manufacturing Execution System) based on the analysis table that reflects the user's requirements among the data extracted from the new cutting process automation process, bush inner diameter indentation measurement system and tool monitoring/inspection system. In summary, big data analysis system introduced in this paper performs SPC (statistical Process Control) analysis and visualization analysis with interface of OPC-UA-based wired/wireless communication. Through AI learning modeling with XGBoost (eXtream Gradient Boosting) and LR (Linear Regression) algorithm, quality and visualization analysis is carried out the storage and connection to the cloud.

Model for Quality Assessment of Data Analytics Software in Manufacturing-Based IIoT Environments (제조 기반 IIoT 환경에서 데이터 분석 소프트웨어의 품질 평가를 위한 모델)

  • Choi, Jongseok;Shin, Yongtae
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.14 no.4
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    • pp.292-299
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    • 2021
  • A form of data mining software, based on manufacturing-based IIoT environment with the development of IT technologies are increasingly growing. However, it is difficult to evaluate the software quality in the same form as general software due to the characteristics of the software of a manufacturing company that has a large amount of data that needs to be carried out with big data and data mining. In addition, in a manufacturing-based environment where heterogeneous equipment and software are mixed, it is difficult to perform quality judgment on software used by applying existing quality characteristics. Therefore, in this paper, the characteristics of the manufacturing base are investigated, and a software quality evaluation model suitable for it is developed and evaluated.

Big Data Analysis on Oyster Growth and FLUPSY Environment (개체굴 성장 데이터와 양식 FLUPSY 환경 데이터의 빅 데이터 분석)

  • Yoo, Hyun-Joo;Zhang, Sung-Uk;Jung, Sun-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.106-111
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    • 2020
  • In the era of the fourth industrial revolution, the application of big data analysis technology is crucial in various industries. In this regard, considerable research is necessary to improve aquafarming productivity, particularly in fish culture, which is one of the primary industries in the world. In this study, a sample experiment using a flop was conducted to improve oyster productivity in fish farms, and a flush was installed in an environment similar to aquaculture farms. Thereafter, the temperature data of the water environment where the formation of burrows considerably improved were collected; the growth rate of burrow seeds was also measured. The gathered experimental data were examined by time series data analysis. Finally, a system that visualizes the analysis results based on big data is proposed. In accord with the results of this study, it is expected that more advanced research on the productivity improvement of oyster aquafarming will be performed.

An Analysis of Big Data Structure Based on the Ecological Perspective (생태계 관점에서의 빅데이터 활성화를 위한 구조 연구)

  • Cho, Jiyeon;Kim, Taisiya;Park, Keon Chul;Lee, Bong Gyou
    • Journal of Information Technology Services
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    • v.11 no.4
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    • pp.277-294
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    • 2012
  • The purpose of this research is to analyze big data structure and various objects in big data industry based on ecological perspective. Big data is rapidly emerging as a highly valuable resource to secure competitiveness of enterprise and government. Accordingly, the main issues in big data are to find ways of creating economic value and solving various problems. However big data is not systematically organized, and hard to utilize as it constantly expands to related industry such as telecommunications, finance and manufacturing. Under this circumstance, it is crucial to understand range of big data industry and to which stakeholders are related. The ecological approach is useful to understand comprehensive industry structure. Therefore this study aims at confirming big data structure and finding issues from interaction among objects. Results of this study show main framework of big data ecosystem including relationship among object elements composing of the ecosystem. This study has significance as an initial study on big data ecosystem. The results of the study can be useful guidelines to the government for making systemized big data ecosystem and the entrepreneur who is considering launching big data business.

A Visualization Scheme with a Calendar Heat Map for Abnormal Pattern Analysis in the Manufacturing Process

  • Chankhihort, Doung;Lim, Byung-Muk;Lee, Gyu-Jung;Choi, Sungsu;Kwon, Sun-Ock;Lee, Sang-Hyun;Kang, Jeong-Tae;Nasridinov, Aziz;Yoo, Kwan-Hee
    • International Journal of Contents
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    • v.13 no.2
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    • pp.21-28
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    • 2017
  • Abnormal data in the manufacturing process makes it difficult to find useful information that can be applied in data management for the manufacturing industry. It causes various problems in the daily process of production. An issue from the abnormal data can be handled by our method that uses big data and visualization. Visualization is a new technology that transforms data representation into a two-dimensional representation. Nowadays, many newly developed technologies provide data analysis, algorithm, optimization, and high efficiency, and they meet user requirements. We propose combined production of the data visualization approach that uses integrative visualization of sources of abnormal pattern analysis results. The perceived idea of the proposed approach can solve the problem as it also works for big data. It can also improve the performance and understanding by using visualization and solving issues that occur in the manufacturing process with a calendar heat map.

Integration of Cloud and Big Data Analytics for Future Smart Cities

  • Kang, Jungho;Park, Jong Hyuk
    • Journal of Information Processing Systems
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    • v.15 no.6
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    • pp.1259-1264
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    • 2019
  • Nowadays, cloud computing and big data analytics are at the center of many industries' concerns to take advantage of the potential benefits of building future smart cities. The integration of cloud computing and big data analytics is the main reason for massive adoption in many organizations, avoiding the potential complexities of on-premise big data systems. With these two technologies, the manufacturing industry, healthcare system, education, academe, etc. are developing rapidly, and they will offer various benefits to expand their domains. In this issue, we present a summary of 18 high-quality accepted articles following a rigorous review process in the field of cloud computing and big data analytics.

Classification of Inverter Failure by Using Big Data and Machine Learning (빅데이터와 머신러닝 기반의 인버터 고장 분류)

  • Kim, Min-Seop;Shifat, Tanvir Alam;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.1-7
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    • 2021
  • With the advent of industry 4.0, big data and machine learning techniques are being widely adopted in the maintenance domain. Inverters are widely used in many engineering applications. However, overloading and complex operation conditions may lead to various failures in inverters. In this study, failure mode effect analysis was performed on inverters and voltages collected to investigate the over-voltage effect on capacitors. Several features were extracted from the collected sensor data, which indicated the health state of the inverter. Based on this correlation, the best features were selected for classification. Moreover, random forest classifiers were used to classify the healthy and faulty states of inverters. Different performance metrics were computed, and the classifiers' performance was evaluated in terms of various health features.

Wavelet-like convolutional neural network structure for time-series data classification

  • Park, Seungtae;Jeong, Haedong;Min, Hyungcheol;Lee, Hojin;Lee, Seungchul
    • Smart Structures and Systems
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    • v.22 no.2
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    • pp.175-183
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    • 2018
  • Time-series data often contain one of the most valuable pieces of information in many fields including manufacturing. Because time-series data are relatively cheap to acquire, they (e.g., vibration signals) have become a crucial part of big data even in manufacturing shop floors. Recently, deep-learning models have shown state-of-art performance for analyzing big data because of their sophisticated structures and considerable computational power. Traditional models for a machinery-monitoring system have highly relied on features selected by human experts. In addition, the representational power of such models fails as the data distribution becomes complicated. On the other hand, deep-learning models automatically select highly abstracted features during the optimization process, and their representational power is better than that of traditional neural network models. However, the applicability of deep-learning models to the field of prognostics and health management (PHM) has not been well investigated yet. This study integrates the "residual fitting" mechanism inherently embedded in the wavelet transform into the convolutional neural network deep-learning structure. As a result, the architecture combines a signal smoother and classification procedures into a single model. Validation results from rotor vibration data demonstrate that our model outperforms all other off-the-shelf feature-based models.

A case study on the application of process abnormal detection process using big data in smart factory (Smart Factory Big Data를 활용한 공정 이상 탐지 프로세스 적용 사례 연구)

  • Nam, Hyunwoo
    • The Korean Journal of Applied Statistics
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    • v.34 no.1
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    • pp.99-114
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    • 2021
  • With the Fourth Industrial Revolution based on new technology, the semiconductor manufacturing industry researches various analysis methods such as detecting process abnormalities and predicting yield based on equipment sensor data generated in the manufacturing process. The semiconductor manufacturing process consists of hundreds of processes and thousands of measurement processes associated with them, each of which has properties that cannot be defined by chemical or physical equations. In the individual measurement process, the actual measurement ratio does not exceed 0.1% to 5% of the target product, and it cannot be kept constant for each measurement point. For this reason, efforts are being made to determine whether to manage by using equipment sensor data that can indirectly determine the normal state of each step of the process. In this study, the Functional Data Analysis (FDA) was proposed to define a process abnormality detection process based on equipment sensor data and compensate for the disadvantages of the currently applied statistics-based diagnosis method. Anomaly detection accuracy was compared using machine learning on actual field case data, and its effectiveness was verified.