• 제목/요약/키워드: Manufacturing 3.0

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코크스 제조 및 사용 공정에서의 코크스오븐 배출물질 연구 (Study on the Coke Oven Emissions in Cokes Using and Manufacturing Workplaces)

  • 이종천;안규동;조광성;이병국
    • 한국산업보건학회지
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    • 제11권2호
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    • pp.145-152
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    • 2001
  • This study was performed to evaluate the coke oven emissions (COE) and polynuclear aromatic hydrocarbon levels in coke manu-facturing industry, secondary lead smelting industry and glass bottle manufacturing industry. 1. There were no significant difference between the means of personal samples and area samples by the types of industry(p>0.05). The levels of airborne total particulates of the secondary lead smelting industry was the highest($2.30mg/m^3$), and those of the coke manu-facturing industry and glass bottle manu facturing industry were $1.95mg/m^3$ and $1.37mg/m^3$. The concentration of COE was the highest in the glass bottle manufacturing industry($0.79mg/m^3$), and in order of $0.19mg/m^3$ in the coke manufacturing industry and $0.06mg/m^3$ in the secondary lead smelting industry. COE/total particulates(%) was highest in the glass bottle manufacturing industry(58.1%) and in order of 10.3% in the coke manufacturing industry and 3.1% in secondary lead smelting industry. There were significant differences in the total particle concentration and COE by the types of industry(p<0.05). 2. The levels of airborne total particulates was the highest at the smelting process of secondary lead smelting industry($2.30{\pm}0.72mg/m^3$), and the lowest at the smelting process of glass bottle manufacturing industry ($0.99{\pm}1.22mg/m^3$) Concentration of COE was the highest at the casting process of glass bottle manufacturing industry ($1.09{\pm}1.15mg/m^3$), the lowest at the smelting process of secondary lead smelting industry ($0.06{\pm}0.03mg/m^3$). The COE/total particulates(%) was the highest at the casting process of glass bottle manufacturing industry($65.9{\pm}20.5%$), and the lowest at the smelting process of secondary lead smelting indusry($3.1{\pm}2.7%$). 3. There were positive correlations between level of The airborne total particulates and concentration of COE in coke manufacturing industry and glass bottle manufacturing industry (p<0.05), but negative correlation in secondary lead smelting industry. 4. The numbers of case and rates that over the Threshold Limit Values(TLVs) were 24 (77.4%)cases in glass bottle manufacture, 14(23.7%) cases in the coke manufacturing industry and no one case in secondary lead smelting industry. Total numbers of case and rates that over TLVs were 38( 35.5%) cases. 5. The limit of detection(LOD) for PAH was $10{\mu}g/ml$ in standard sample. All PAH levels of the cokes manufacturing industry and the secondary lead smelting industry and the glass bottle manufacturing industry were trace or not to detect.

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INTERFACIAL REACTION AND STRENGTH OF QFP JOINTS USING SN-ZN-BI SOLDER WITH VARYING LEAD PLATING MATERIALS

  • Iwanishi, Hiroaki;Imamura, Takeshi;Hirose, Akio;Ekobayashi, Kojirou;Tateyama, Kazuki;Mori, Ikuo
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.481-486
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    • 2002
  • We have investigated the effects of plating materials for Cu lead (Sn-lOPb, AwPdJNi, Sn-3.5Ag, Sn-3Bi and Sn-0.7Cu) on properties of QFP joints using a Sn-8Zn-3Bi solder. The results were compared with the joints using Sn-3. 5Ag-0. 7Cu and Sn-37Pb solders. As a result, the joints with the Sn-3.5Ag, Sn-3Bi and Sn-0.7Cu plated Cu lead had the reliability comparable to those of the Sn-3.5Ag-0.7Cu and Sn-37Pb soldered joints with respect to the joint strength after the high temperature holding tests at 348K to 423k. In particular, the joint with the Sn-3.5Ag plated Cu lead had the best reliability. This is caused by the low growth rate of a Cu-Sn interfacial reaction layer that degrades the joint strength of the soldered joints. Consequently, the Sn-3.5Ag plating was found to be most feasible plating for the Sn-8Zn-3Bi soldered joint.

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국가별 제조업 진흥전략 현황 분석 (Analysis of Current National Policy Trends for Enhancing Manufacturing Industry)

  • 이형욱;배성민
    • 융복합기술연구소 논문집
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    • 제5권1호
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    • pp.33-36
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    • 2015
  • In recent years, developed and developing country such as U.S., Japan, and China push forward to enhance their manufacturing industry through national policies such as advanced manufacturing(U.S.), Industrie 4.0 (Germany), and Made in China 2025. Also, in Korea, Ministry of Trade, Industry, and Energy(MOTIE) claimed Manufacturing3.0 for encouraging domestic manufacturing industry. Manufacturing industry plays an important role in encouraging economy and employment. In this paper, we survey, analyze and summarize the current national policy for enhancing manufacturing industry.

일부 석면취급사업장의 석면폭로 농도 및 작업환경관리 기준에 관한 연구 (A Study on Worker Exposure Level and Variation to Asbestos in some Asbestos Industries)

  • 오세민;신용철;박두용;박동욱;정규철
    • 한국산업보건학회지
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    • 제3권1호
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    • pp.100-109
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    • 1993
  • This study was performed to evaluate the asbestos exposure levels and variations in textile, brake lining manufacturing and slate manufacturing industries. For this study, fifteen plants of brake lining manufacturing industry, 7 plants of textile industry, and 2 plants of slate manufacturing industry were selected and surveyed. Geometric means (GMs) of airborne asbestos concentrations in textile, brake lining manufacturing, and slate manufacturing industries were 1.42 f/cc(0.07-6.1O f/cc), 0.19 f/cc(<0.01-2.67 f/cc) and 0.08 f/cc(0.02-0.67 f/cc), respectively. In textile industry overall GMs of airborne asbestos concentrations in plants with less than 50 workers and in plants with more than 50 workers were 1.60 f/cc and 0.3 f/cc, respectively. Therefore, the size of plant showed some difference in the airborne asbestos concentrations. Three out of 7(42.9%) exceed the Korean standard, 2 f/cc, and every plant exceed the USA standard, 0.2 f/cc of the OSHA-Permissible Exposure Level(OSHA-PEL). Especially, one plant showed the highest average concentration of 2.87 f/cc. In brake lining manufacturing industry, the plants with less than 50 workers showed 0.22 f/cc. The plants with more than 50 workers showed 0.18 f/cc. All plants showed the exposure level below the Korean standard. Five of 15 (33.3%) were above the OSHA-PEL. One plant showed the highest average concentraton of 0.84 f/cc. In slate manufacturing industry, the average exposure level was 0.08 f/cc, and all of the plants were below the Korean standard and the OSHA-PEL.

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업종별 공기중 납입자의 입경별 분포특성에 관한 조사 연구 (A Study on the Characteristic of Airborne Lead Particle Size by Industry)

  • 박동욱;백남원
    • 한국산업보건학회지
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    • 제5권2호
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    • pp.160-171
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    • 1995
  • The size characteristics of lead particle which is one of the important factors associated with absorption of lead were ignored in establishing lead standard. This study was conducted to investigate distribution of lead particles by operation of industry. Aerodynamic Mass Median Diameters (MMD) of airborne lead particles in the battery and litharge manufacturing industry were $14.1{\mu}m$ and $15.1{\mu}m$, respectively. There was no significant difference between those two values(p>0.05). However, the diameters in radiator manufacturing and secondary smelting industry were $1.3{\mu}m$, $4.9{\mu}m$, respectively. Those were significantly smaller than the particle sizes in other industries(p<0.05). Total lead concentrations in the secondary smelting industry were higher than those in the battery and litharge manufacturing industry. Total lead concentrations in other industries except radiator manufacturing industry exceeded the standard of $50{\mu}g/m^3$. Only radiator manufacturing industry indicated lead concentrations significantly lower than those in other industries(p<0.05). Concentrations of lead particles smaller than $1{\mu}m$ defined as respirable fraction by OSHA's CPA model assumption were $72.4{\mu}g/m^3$ in the secondary smelting industry, exceeding $50{\mu}g/m^3$. The relationship of concentrations between total lead and lead of particles smaller than $1{\mu}m$ was log Y = 0.46 logX + 0.06(n=119, $r^2=0.44$, p=0.0001). Relationship of respirable lead concentrations between OSHA and ACGIH was significantly detected in the litharge and battery manufacturing industry(p=0.0001), but was not significant in the radiator(p=0.2720) and secondary smelting manufacturing industry(p=0.2394). As MMDs of lead particles generated in industry were small, difference of respirable lead concentration between OSHA and ACGIH became smaller. There was a significant difference between concentrations respirable lead defined by two organizations such as OSHA and ACGIH in the battery and litharge manufacturing industry. Average concentration of respirable lead by ACGIH definition was 43.3 % of total lead in secondary smelting and 48.9 % in radiator manufacturing industry, and lower fractions were indicated in battery and litharge manufacturing industry. Relationships of total lead with IPM, TPM, and RPM were significant respectively(p=0.0001) and lead concentrations by particle size could be estimated using this relationship. Linear regression equation between total lead concentration(X) and ACGIH-RPM concentration(Y) was log Y = 0.76 log X - 0.40($r^2=0.89$, p=0.0001).

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제조업과 정보통신기술의 융합: 스마트 팩토리 4.0에 기반한 한국 제조업 3.0 성공 전략 (The Convergence between Manufacturing and ICT: The Exploring Strategies for Manufacturing version 3.0 in Korea)

  • 임명성
    • 디지털융복합연구
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    • 제14권3호
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    • pp.219-226
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    • 2016
  • 본 연구에서는 유럽의 제조업 혁신의 발원지인 독일의 제조업 혁신 추진 전략을 살펴봄으로써 한국이 추진하고 있는 제조업 3.0을 성공적으로 추진하기 위한 전략적 함의를 제시하고자 한다. 현재 한국 경제의 잠재성장력은 점점 약화되어 왔으며, 신흥국과의 기술격차가 점차 감소되고 있어, 국가 경제의 경쟁력 제고를 위한 국가적인 노력이 필요한 상황이다. 신흥국의 성장은 제조업의 수출수요를 유발하여 새로운 기회 요인이 되고 있지만, 시장점유율을 놓고 후발개도국과 치열한 경쟁을 벌여야 하는 한국에게는 위협요인이기도 하다. 유사하게 유럽의 장기적인 경기침체와 신흥국의 부상에도 불구하고 여전히 높은 수준의 산업경쟁력을 유지하고 있는 독일은 바로 이러한 점에서 국내 제조업 발전 정책의 추진 및 개선에 시사점을 제공해 줄 것으로 사료된다.

스마트 팩토리 사례를 통한 성공적 공장 융합 자동화 방안 도출 (The Suggestion for Successful Factory Converging Automation by Reviewing Smart Factories in German)

  • 정태석
    • 한국융합학회논문지
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    • 제7권1호
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    • pp.189-196
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    • 2016
  • 본 연구의 궁극적인 목적은 독일 정부가 적극적으로 추진하고 있는 스마트 팩토리에 관한 사례들을 조사하는 것이다. 이를 통해 현재 한국 정부가 제조 산업의 혁신 과제로 추진하고 있는 제조업 3.0의 성공적 추진을 위함 함의를 제시하고자 한다. 독일 정부가 추진하고 있는 스마트 팩토리의 핵심은 제조업과 CPS(사이버 물리 시스템), MES(생산관리시스템), 3D Printer, AI(인공지능)과 같은 정보통신기술의 융합이다. 완전 자동화된 공장을 만들자는 것이다. 하지만 완전한 제조업 자동화는 쉽게 달성하기 어렵다. 실제, 독일 정부도 스마트 팩토리를 추진함에 있어서 실패를 경험하였다. 하지만 지금 독일에서는 이러한 어려움을 극복하고 다양한 성공사례를 소개하고 있다. 따라서 본 연구에서는 스마트 팩토리의 추진했던 기업들의 성공사례를 중심으로 성공의 원인을 살펴보고 이를 통해 한국의 제조업 3.0을 추진하는데 실패를 줄일 수 있는 방안을 제시하고자 한다.

산업폐수에 대한 이화학적 분석과 물벼룩 생태독성의 비교 (Comparison between Ecotoxicity using Daphnia magna and Physiochemical Analyses of Industrial Effluent)

  • 이선희;이학성
    • 한국환경과학회지
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    • 제23권7호
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    • pp.1269-1275
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    • 2014
  • Ecotoxicity assessments with the physiochemical water quality items and the bioassay test using Daphnia magna were conducted for 18 selected effluents of 6 industrial types (metal processing, petroleum refining, synthetic textile manufacturing, plating, alcohol beverage manufacturing, inorganic compound manufacturing) being detected toxicity from industrial effluent in Ulsan city, and the interrelationship between total toxic unit (${\Sigma}TU$) and concentrations of Water Quality Conservation Act in Korea were investigated. The average toxic unit(TU) of effluents for 6 industrial types displayed the following ascending order: petroleum refining (0.2) < synthetic textile manufacturing (0.6) < alcohol beverage manufacturing (0.9) < metal processing (1.3) ${\leq}$ inorganic compound manufacturing (1.3) < plating (3.0). These values were less than effluent permission standard. Based on the result of substances causing ecotoxicity, the correlation analysis was not easy because most of heavy metals were not detected or were less than effluent permission standard. Toxicological assessment of industrial effluent was suitable for the evaluation of the mixture toxicity for pollutant. The whole effluent toxicity test using a variety of species was needed for the evaluation of industrial wastewater.

제조 분야 사이버 물리 시스템(CPS) 연구 동향 분석 (Analysis of Research Trends of Cyber Physical System(CPS) in the Manufacturing Industry)

  • 강형묵;황경태
    • 정보화정책
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    • 제25권3호
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    • pp.3-28
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    • 2018
  • 본 연구의 목적은 국내 및 해외 공히 국가 차원에서 중요한 혁신 의제로 추진하고 있는 제 4차 산업혁명, 인더스트리 4.0, 스마트 제조 등에서 중요한 위치를 차지하고 있는 사이버 물리 시스템(Cyber Physical System: CPS) 분야의 연구 동향을 분석하고, 향후 연구 방향을 제시하는 것이다. 본 연구에서는 (1) 인더스트리4.0과 스마트 제조의 개념, CPS의 기본 개념과 역할 등을 정리하고, (2) 이 분야의 문헌을 분석하여 향후 연구 방향을 제시할 수 있는 분석 기준들을 설정하고, (3) 제조 CPS 관련 주요 연구 결과를 분석하고 향후 연구 방향을 제시한다. '구글 학술검색'을 통해서 식별된 2013년부터 2017년까지 발간된 제조 CPS에 대한 74 개의 해외문헌과 8개의 국내 문헌을 분석한 결과를 정리하면 다음과 같다. (1) 기존에 제시된 다양한 관점의 방법론과 프레임워크를 바탕으로 제조 CPS분야에 대한 공통의 방법론과 프레임워크를 제시하는 연구가 필요하다. (2) 제조 CPS 분야의 성숙도를 높이기 위해서는 기존의 시스템을 포함하여 CPS 시스템을 실제로 구현하고 운영하는데 관한 연구가 필요하다. (3) 제조 CPS 시스템을 진단하고 개선 방향을 제시할 수 있는 진단 방법론에 관한 연구가 필요하다. (4) 세부 모델 및 툴 측면에서는 CPS의 특성을 감안한 SCM 및 생산계획 모델과 인간 기계 협업에 관한 연구에 대한 강화가 필요하다.

익산 제 2공단 토양의 중금속 함량 분포 조사 (Distribution of Heavy metals in Soil at Iksan 2nd Industrial Complex Area)

  • 김성조;백승화;문광현;장광호;김수진;이승현
    • 한국환경농학회지
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    • 제18권3호
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    • pp.250-258
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    • 1999
  • 익산 제 2공단은 1995년 조성 후 생산활동이 진행됨에 따른 토양의 중금속 함량을 비오염지의 자연토양 중 함량과 비교하고, 산업활동의 유형에 따른 토양중 중금속 함량 변화와의 관계를 구명하기 위하여 주로 표층토를 중심으로 $0{\sim}3\;cm$, $3{\sim}6\;cm$ 토양층에 있는 Cd, Cu, Ni, Pb 및 Zn의 함량을 조사${\cdot}$분석한 결과는 다음과 같다. 1. Cd의 함량의 경우 $0{\sim}3\;cm$ 층은 $0.07\;{\sim}\;4.375\;ppm$ 범위로 평균 0.516 ppm, $3{\sim}6\;cm$ 층은 $0.07{\sim}8.52\;ppm$ 범위로 평균 0.380 ppm 이었으며, 화학제품, 염료 및 금속제품을 생산하는 지역이 높았다. 2. Cu의 함량 분포의 경우 $0{\sim}3\;cm$ 층은 $0.61\;{\sim}\;42.62\;ppm$ 범위로 평균 11.087 ppm, $3{\sim}6\;cm$ 층은 $0.16{\sim}35.45\;ppm$ 범위로 평균 7.578 ppm 이었으며, 금속제품을 생산하는 지역이 주로 높았다. 3. Ni의 함량 분포의 경우 $0{\sim}3\;cm$ 층은 $0.19\;{\sim}\;15.93\;ppm$ 범위로 평균 5.525 ppm, $3{\sim}6\;cm$ 층은 $0.39{\sim}15.59\;ppm$ 범위로 평균 5.310 ppm 이었으며, 금속 및 화학제품을 생산하는 지역이 주로 높았다. 4. Pb의 함량 분포의 경우 $0{\sim}3\;cm$ 층은 $3.10\;{\sim}\;55.75\;ppm$ 범위로 평균 23.543 ppm, $3{\sim}6\;cm$ 층은 $3.35{\sim}46.55\;ppm$ 범위로 평균 19.198 ppm 이었으며, 화학제품 및 금속제품을 생산하는 지역이 높았다. 5. Zn의 함량 분포의 경우 $0{\sim}3\;cm$ 층은 $26.50\;{\sim}\;943.00\;ppm$ 범위로 평균 158.329 ppm, $3{\sim}6\;cm$ 층은 $35.45{\sim}882.45\;ppm$ 범위로 평균 127.914 ppm 이었으며, 화학제품, 염료 및 금속제품을 생산하는 지역이 높았다. 이상의 결과를 토대로 세계의 비오염 토양 함량수준과 본조사지역의 평균함량을 비교하면 Cu, Ni은 비오염 수준이었으나, Cd은 기준치를 약간 넘었고, Pb과 Zn은 기준치보다 훨씬 높아 익산 제2공단의 오염정도는 산업(화학제품, 염료 및 금속 제품을 생산)유형에 따라 차이가 있음을 알 수 있었다.

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