• Bulletin of the Korean Chemical Society
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• 제35권8호
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• pp.2281-2284
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• 2014

Polystyrene beads (PS beads) with narrow size distribution were synthesized, and their diameter was controlled from 1.2 to $5{\mu}m$ by varying the injection rate of a styrene solution containing initiator and the concentration of reactant, such as initiator and capping material. The diameter of the PS beads increased with increasing in the injection rates and the initiator concentration or decreasing the capping material concentration. Then, we used the PS beads as building block, and organized them into a hexagonally close-packed monolayer on substrate with template-assisted manual assembly. We showed perfect hexagonally close-packed organization of the PS beads with various sizes in large-scale area. And we demonstrated the superiority of the dry manual assembly over the wet self-assembly in terms of simplicity, speed, perfect ordering, and large scale.

• 산업공학
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• 제12권1호
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• pp.32-42
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• 1999

This paper proposes and implementation procedure for an automatic assembly system from a manual assembly and an evaluation method of implemented several automatic system alternatives using an AHP (Analytic Hierarchy Process) in a small-sized motor. First, the current product is redesigned for DFA (Design For Assembly) and assembly automation of motor, and then it is decided mechanisms of moving, magazining, feeding, composing of each part using main joining equipment and auxiliary equipment. Following the decided mechanism, the necessary assembly machines are selected or designed considering objectives and assembly conditions. Finally, the layout alternatives are completed for the automatic assembly system. According to the evaluation criteria which are established in advance, the automatic system alternatives are analyzed using AHP.

• 한국멀티미디어학회논문지
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• 제18권5호
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• pp.583-598
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• 2015

We need many assembly lines to produce industrial product such as automobiles that require a lot of composited parts. Big portion of such assembly line are still operated by manual works of human. Such manual works sometimes cause critical error that may produce artifacts. Also, once the assembly is completed, it is really hard to verify whether of not the product has some error. In this paper, for monitoring behaviors of manual human work in an assembly line automatically, we proposes a realtime hybrid monitoring system that combines 2D vision sensor tracking technique with 3D motion recognition sensors.

• 한국정밀공학회지
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• 제18권4호
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• pp.85-96
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• 2001

In this paper, part features are classified and then its coding system is constructed by the considered characteristics of features in assemble process. Analyzing the characteristics of features, code values about part features are determined. Assembly process is divided into five functions such as transporting, handing, approaching, alignment and joining, and then the detail parameters of each functions such as determined. Code values about assembly process are determined according to detail parameters. The detail parameters are kinds of available working method and assembly tools when each assembly function is going on. By the coding system, available assembly process can be grasped and perceived for the part that it is difficult to assemble.

• 품질경영학회지
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• 제10권2호
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• pp.10-17
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• 1982

Three different manual assembly techniques are evaluated by relating the effects of component quality to the total cost of the product. The results show that the choice of the scrapping or repairing the defective products or alternatively, salvaging the acceptable parts, may effect the total product cost by as much as 400 per cent. This paper emphasizes the need for accurate control quality of parts in assembly if low-cost manufacture is to be achieved.

• 한국컴퓨터정보학회논문지
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• 제23권7호
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• pp.1-10
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• 2018

In this paper, we propose the principles and design details of Automatic cable assembly test system and show its utility. Testing the cable assembly is required periodically or non-periodically in the system that the cable assembly performance is quite important like military equipment. There are several weaknesses when humans test the cable assembly manually. It not only takes much time but also could happen human error. To improve these disadvantages, I developed Automatic cable assembly test system. The system can be implemented by building switching control system that connect and disconnect the cable assembly and measuring devices. Through the result of the cable assembly test with this test system, we show this system makes test time short and improves of test reliability as compared with manual test.

• 한국공작기계학회논문집
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• 제14권5호
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• pp.87-92
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• 2005

In this study, an automation assembly jig for the automation assembly process for the ventilation grille that is used in the interior of a car Is developed. As the method that can do the automation assembly for the ventilation grille, a simple jig and air cylinder have been applied. And a solenoid valve, a filter regulator, and on-off switch have been used in controlling the system. Moreover, the timer is attached to the equipment so that a worker may control the assembly time, as fitting the quantity on demand of production. Actually with executing the assembly test productivity and performance of assembly have been verified. In case of the automation assembly work for a ventilation grille is compared to the manual work. The optimum working speed has been identified to make the process twice or three times better.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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• pp.77-82
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• 2000

In this study, an automation assembly jig for the automation assembly process for the ventilation grille that is used in the interior of a car is developed. As the method that can do the automation assembly for the ventilation grille, a simple jig and air cylinder have been applied. And a solenoid valve, a filter regulator, and on-off switch have been used in controlling the system. Moreover, the timer is attached to the equipment so that a worker may control the assembly time, as fitting the quantity on demand of production. Actually with executing the assembly test productivity and performance of assembly have been verified. In case of the automation assembly work for a ventilation grille is compared to the manual work. The optimum working speed has been identified to make the process twice or three times better.

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2009년도 추계학술발표논문집
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• pp.715-718
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• 2009

The assembly line is one of the typical process hard to analyze with mathematical methods including even stochastic approaches, because it includes many manual operations varying drastically depending on operators' skills. In this paper, we suggest the simulation optimization method to design the optimal assembly line of a gas oven. To achieve the optimal design, firstly, we modeled the real gas oven assembly line with actual data, such as assembly procedures, operation rules, and other input parameters and so on. Secondly, we build some alternatives to enhance the line performance based on business rules and other parameters. The DOE(Design Of Experiment) techniques were used for testing alternatives under various situations. Each alternatives performed optimization process with evolution strategy; one of the GA(Genetic Algorithm) techniques. As a result, we can make about 7% of throughputs up with the same time and cost. By this process, we expect the assembly line can obtain the solution compatible with their own problems.

• 한국콘텐츠학회논문지
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• 제16권12호
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• pp.143-150
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• 2016

다양한 접합부간의 조립으로 구조를 이루게 되는 모듈러공법에서 현장설치단계의 모듈조립은 구조물의 구조적인 안정성 및 품질에 직접적인 영향을 미칠 수 있는 매우 중요한 공정이다. 그러나 일반적으로 사용되는 수공구 또는 전동공구는 장시간 사용 시 생산성과 조립품질이 저하되는 문제점을 가지고 있다. 이에 에어공구의 장점을 활용한 모듈러주택 전용 조립공구가 개발되었으나, 공구별 성능을 비교하여 성능을 비교 및 평가하는 실험적인 분석은 미흡하였다. 이에 본 연구는 모듈러주택 조립에 사용되는 기존 조립용 공구와 모듈조립용 에어공구를 현장에 적용하여 구조물의 조립품질과 생산성을 공구별로 측정하여 비교 분석 하였다. 그 결과, 기존 조립용 공구와 비교하여 모듈조립용 에어공구가 생산성 및 품질 측면에서 더 우수한 것으로 분석되었다.