• Proceedings of the KSME Conference
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• 2004.11a
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• pp.430-434
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• 2004

Specifically designed mandrel is needed to expand tube of the heat exchanger with inner grooves. Configuration of the expanded tube depends upon the shape and feeding velocity of the mandrel. 3D simulation software LS-DYNA was used to obtain optimum design conditions of the mandrel. We show how configuration of the expanded tube varies with different design parameters such as the approaching angle, diameter , and the feeding velocity of the mandrel. Material property data for analysis were obtained through experiments with SHPB ( Split Hopkinson Pressure Bars ).

• Journal of the Korean Society for Precision Engineering
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• v.23 no.9 s.186
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• pp.127-133
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• 2006

Cold expansion method is used to protect a fatigue fracture from fastener hole in the structure and aerospace industry. Cold expansion is that an oversized tapered mandrel goes through the hole and produces a compressive residual stress as well as plastic deformation around the hole. Here, mandrel shapes are one of the factors which are influenced on the residual stress distribution by cold expansion method. This paper, according to mandrel shapes (diameter of mandrel, length of mandrel and length of taper), we are performed a finite element analysis of residual stress distribution by cold expansion method. From this study, it has been found that diameter of mandrel and length of taper are an important factor which was generated a low compressive residual stress surround of fastener hole by cold expansion method.

• The Journal of the Acoustical Society of Korea
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• v.16 no.3
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• pp.73-80
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• 1997

This paper describes structural optimization of optical fiber-wound mandrel hydrophones with Finite Element Method (FEM). The hydrophone is supposed to have operation frequency range of up to 10 kHz and show omni-directional sensitivity pattern at 5 kHz. Studied parameters are mandrel geometry, molding thickness, and material properties of constitutional parts of the hydrophone. Theoretical calculation result shows that pressure sensitivity of the hydrophone increased as either mandrel length or molding thickness gets larger. Also higher pressure sensitivity requires a mandrel or molding material with relatively low Youngs modulus or Poissons ratio. Hydrophone bandwidth increases either as the mandrel length becomes shorter or as the mandrel becomes harder. The omni-directional characteristic is improved as the mandrel length becomes shorter, at 5 kHz. With the above results, we determine the structure of an optical fiber-wound mandrel hydrophone which has the pressure sensitivity of $30 {\times} 10_{-7}$ Rad./Pa, operation frequency range of up to 10 kHz, and shows omni-directional sensitivity pattern at 5 kHz.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.241-244
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• 2010

This paper investigates mainly the new free mandrel technology of the metal spinning. Although the classical spinning, so called conventional, shear, tube spinning, uses the axisymmetric shaped mandrel(which is same inner shape of the final product), new technology does not use it.

• The Journal of the Acoustical Society of Korea
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• v.19 no.2
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• pp.8-12
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• 2000

This paper describes the sensitivity stability of a mandrel type fiber optic acoustic sensor with respect to its environmental conditions such as hydrostatic pressure and underwater temperature. The sensors under consideration have various mandrel structures such as a cylindrical mandrel, a concentric composite mandrel, and an air-backed concentric composite mandrel. The analysis results show that the sensors have such good robustness, less than 0.15dB, in its sensitivity with respect to the variation in hydrostatic pressure. Further, the nylon concentric composite mandrel type sensor including an air cavity turns out to have the most superior stability than others to the underwater temperature variations.

• International Journal of Aeronautical and Space Sciences
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• v.15 no.1
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• pp.32-43
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• 2014

Automatic fiber placement (AFP) has become a popular processing technique for composites in the aerospace industry, due to its ability to place prepregs or tapes precisely in the exact position when complex parts are being manufactured. This paper presents the design, analysis, and manufacture of an AFP mandrel for composite aircraft fuselage skin fabrication. According to the design requirements, an AFP mandrel was developed and a numerical study was performed through the finite element method. Linear static load analyses were performed considering the mandrel structure self-weight and a 2940 N load from the AFP machine head. Modal analysis was also performed to determine the mandrel's natural frequencies. These analyses confirmed that the proposed mandrel meets the design requirements. A prototype mandrel was then manufactured and used to fabricate a composite fuselage skin. Material load tests were conducted on the AFP fuselage skin curved laminates, equivalent flat AFP, and hand layup laminates. The flat AFP and hand layup laminates showed almost identical strength results in tension and compression. Compared to hand layup, the flat AFP laminate modulus was 5.2% higher in tension and 12.6% lower in compression. The AFP curved laminates had an ultimate compressive strength of 1.6% to 8.7% higher than flat laminates. The FEM simulation predicted strengths were 4% higher in tension and 11% higher in compression than the flat laminate test results.

• Proceedings of the Korean Geotechical Society Conference
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• 1999.10a
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• pp.81-86
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• 1999

The installation of vertical drains by means of a mandrel causes significant remolding of the subsoil, especially in the immediate vicinity of the mandrel. Thus, a zone of smear will be developed with reduced permeability and increased compressibility. This paper is mainly concerned with a field study to investigate the effect of smear due to vertical drain installation. In the present study, a field smear test was conducted to assess the extent of the smear zone around the vertical drain. The extent of the smear zone around a vertical drain was evaluated from the CPT results. CPT test was carried out to some distance around the mandrel installation. The test results revealed that a smear zone was estimated to be 3.6~5.3 times of the mandrel diameter.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.148-151
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• 2003

The purpose of this study is to investigate the manufacturing technique on the U type Draw-Bending of inner groove tube. The U type tube requires the quality of product that satisfy sufficient conditions for a heat exchanger. The mandrel components act the important roles that prevent wrinkles and keep the shape of cross section of bended tube at bending process. We performed the FEM simulation using LS-DYNA software and the bending test of inner groove tube and then, compared bending simulation with bending test results about mandrel ball diameter, mandrel position and optimal clearance between mandrel and tube.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1705-1708
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• 2003

The purpose of this study is to investigate the manufacturing technique on the U type Draw-Bending of inner grooved tube. This bending process make the U shape tube by Hair Pin Bending machine. The U type tube requires the quality of product that satisfy sufficient conditions for a heat exchanger. The mandrel components act the important roles that prevent wrinkles and keep the shape of cross section of bended tube at bending process. We performed the FEM simulation using LS-DYNA software and the bending test of inner groove tube and then, compared bending simulation with bending test results about mandrel ball diameter, mandrel position and optimal clearance between mandrel and tube.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1630-1633
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• 2003

Hair pin bending machine is pipe forming machine consisting of heat exchanger product system. Hair pin produced by these machine is pathway of refrigerant and play a important role improving the performance and productivity of heat exchanger. The core technology of hair pin bending machine is forming the straight pipe into U-type without any defaults. Therefore, this paper study the relation between the pipe bending forming and the shape and position of mandrel using the elastic-plastic finite element analysis and provide a foundation technology for which developing the hair pin bending machine. The results are followed 1. Mandrel located in front of rotating center of bending die minimized the circular shape variation of copper pipe. 2. Diameter change of mandrel hardly effect the pipe shape.