• Title/Summary/Keyword: Maintenance monitoring sensor

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An Experimental Comparison of Strain Measurement Sensors in Long-Term Monitoring Systems (장기 계측 시스템의 변형률 측정 센서에 대한 실험적 비교)

  • Jung, Hie-Young;Lee, Chang-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.4 no.4
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    • pp.191-199
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    • 2000
  • Since a few decade ago, there has been a demand on the safety monitoring of civil infrastructures, such as bridges, in order to prevent possibly occurrable disaster due to human negligence. The main cause for a failure or collapse of structures is absolutely a structural crack. For the reason, it is necessary to monitor the propagation of a structural crack. But a crack in bridges is gradually propagating with the traffic loads through the long term. There are lots of sensors to monitor structural cracks on bridges, but much information about them was not given so far. Therefore, in this study, the experimental comparison for long-term monitoring sensors, especially, strain measurement sensors, in terms of duration, temperature dependency, accuracy was made extensively.

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Cost Analysis of Monitoring System with Optic Fiber Sensors (광섬유센서를 이용한 모니터링 시스템의 비용 분석)

  • You, Young-Jun;Park, Ki-Tae;Joo, Bong-Chul;Lee, Chin-Hyung
    • Journal of Korean Society of societal Security
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    • v.2 no.4
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    • pp.67-73
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    • 2009
  • Civil infrastructure is the basis facility which builds up the base of national economy operation. Consequently unexpected sudden abnormal condition of civil infrastructure causes private and national property loss and moreover can spread social issue. Therefore, continuous maintenance and safety management for the civil infrastructures should be handled with great weight. Monitoring system for managing bridge maintenance was introduced first in the early of 1990s and has been developed up to real time measurement and analysis. Thesedays another system using fiber optic sensors is being developed. This paper presents the cost analysis of bridge monitoring system with fiber optic sensors which is gathering attention. Various cases were considered and the results were compared with that of monitoring system with electronic resistant type sensors widely used. As a results, fiber optic sensor system has good advantages in various cases, and a1so cost effectiveness compared to conventional sensor system.

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Development of Smart Cargo Level Sensors Including Diagnostics Function for Liquid Cargo Ships (액체운반용 선박을 위한 진단기능을 가지는 스마트 카고 센서 개발)

  • Bae, Hyeon;Kim, Youn-Tai;Park, Dae-Hoon;Kim, Sung-Shin;Choi, Moon-Ho;Jang, Yong-Suk
    • Journal of the Korean Institute of Intelligent Systems
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    • v.18 no.3
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    • pp.341-346
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    • 2008
  • This paper is to develop a monitoring system with diagnosis for smart cargo sensors that is for management and maintenance of the liquid cargo ships. The main goal of the system is to achieve the total automation system of the cargo sensor. By this study, the active smart sensor for the liquid cargo ships is designed and developed that guarantees high-confidence, stability, and durability. The proposed system consists of a monitoring part of the steam pressure, high-level monitoring, over flowing monitoring, gas monitoring, and tank temperature monitoring. The signals transferred from each unit system are used for sensor diagnosis based on confidence and accuracy. Finally, in this study, the total supervisory monitoring system is developed to maintain and manage the cargo effectively based on fault diagnosis and prognosis of the each sensor system.

Development of an Architecture Monitoring System Using Wireless Sensor Network (무선 센서네트워크를 이용한 건축물 모니터링 시스템 구현)

  • Chang, Hyung-Jun;Kim, Beom-Soo;Kong, Young-Bae;Park, Gwi-Tae;Shim, II-Joo
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.6
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    • pp.568-573
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    • 2007
  • Environmental information (temperature, humidity, vibration, $CO_2$, gas leakage, etc.) of building is an essential item to manage and monitor a building. For intelligent building, it is necessary to get temperature and illumination information to save energy and crack information to prevent structural problems. Moreover, temperature and gas leakage information to alarm a tire precaution, or humidity information to maintain comfortable environment. However, there have not been many researches on systems for gathering environmental information and building maintenance due to high costs. In this paper, wireless sensor network technology is applied to collecting building environmental information. Wireless sensor network is one of the latest issues and has low-power consumption, low-cost, self-configuration features.

Review of Application Cases of Machine Condition Monitoring Using Oil Sensors (윤활유 분석 센서를 통한 기계상태진단의 문헌적 고찰(적용사례))

  • Hong, Sung-Ho
    • Tribology and Lubricants
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    • v.36 no.6
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    • pp.307-314
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    • 2020
  • In this paper, studies on application cases of machine condition monitoring using oil sensors are reviewed. Owing to rapid industrial advancements, maintenance strategies play a crucial role in reducing the cost of downtime and improving system reliability. Consequently, machine condition monitoring plays an important role in maintaining operation stability and extending the period of usage for various machines. Machine condition monitoring through oil analysis is an effective method for assessing a machine's condition and providing early warnings regarding a machine's breakdown or failure. Among the three prevalent methods, the online analysis method is predominantly employed because this method incorporates oil sensors in real-time and has several advantages (such as prevention of human errors). Wear debris sensors are widely employed for implementing machine condition monitoring through oil sensors. Furthermore, various types of oil sensors are used in different machines and systems. Integrated oil sensors that can measure various oil attributes by incorporating a single sensor are becoming popular. By monitoring wear debris, machine condition monitoring using oil sensors is implemented for engines, automotive transmission, tanks, armored vehicles, and construction equipment. Additionally, such monitoring systems are incorporated in aircrafts such as passenger airplanes, fighter airplanes, and helicopters. Such monitoring systems are also employed in chemical plants and power plants for managing overall safety. Furthermore, widespread application of oil condition diagnosis requires the development of diagnostic programs.

Force monitoring of Galfan cables in a long-span cable-truss string-support system based on the magnetic flux method

  • Yuxin Zhang;Xiang Tian;Juwei Xia;Hexin Zhang
    • Structural Monitoring and Maintenance
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    • v.10 no.3
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    • pp.261-281
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    • 2023
  • Magnetic flux sensors are commonly used in monitoring the cable force, but the application of the sensors in large diameter non-closed Galfan cables, as those adopted in Yueqing Gymnasium which is located in Yueqing City, Zhejiang Province, China and is the largest span hybrid space structure in the world, is seldom done in engineering. Based on the construction of Yueqing Gymnasium, this paper studies the cable tension monitoring using the magnetic flux method across two stages, namely, the pre-calibration stage before the cable leaves the rigging factory and the field tension formation stage of the cable system. In the pre-calibration stage in the cable factory, a series of 1:1 full-scale comparative tests were carried out to study the feasibility and relability of this kind of monitoring method, and the influence on the monitoring results of charging and discharging voltage, sensor location, cable diameter and fitting method were also studied. Some meaningful conclusions were obtained. On this basis, the real-time cable tension monitoring system of the structure based on the magnetic flux method is established. During the construction process, the monitoring results of the cables are in good agreement with the data of the on-site pressure gauge.The work of this paper will provide a useful reference for cable force monitoring in the construction process of long-span spatial structures.

Health Monitoring System of Large Civil Structural System Based on Local Wireless Communication System (근거리 무선통신을 이용한 대형토목구조물의 모니터링시스템)

  • Heo, Gwanghee;Choi, Man-Yong;Kim, Chi-Yup
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.4
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    • pp.199-204
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    • 1999
  • The continuing development of the sensors for the measurement of the safety of structures has been making a turning point in measuring and evaluating the larger civil structural system as well. However, there are still remaining problems to be solved for the extremely large structure because the natural damages of those structures are not so simple to be monitored for the reason of their locational and structural conditions. One of the most significant problems is that a number of cables which connect the measuring system to the analyzer are liable to distort actual data. This paper presents a new monitoring system for large structures by means of a local wireless communication technique which would eliminate the possibility of the distortion of data by noise in cables. This new monitoring system employs the wireless system and the software for data communication, along with the strain sensor and accelerometers which have been already used in the past. It makes it possible for the data, which have been chosen by the central controling system from the various sensors placed in the large civil structures, to be wirelessly delivered and then analyzed and evaluated by decision making system of the structures.

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Monitoring of bridge overlay using shrinkage-modified high performance concrete based on strain and moisture evolution

  • Yifeng Ling;Gilson Lomboy;Zhi Ge;Kejin Wang
    • Structural Monitoring and Maintenance
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    • v.10 no.2
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    • pp.155-174
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    • 2023
  • High performance concrete (HPC) has been extensively used in thin overlay for repair purpose due to its excellent strength and durability. This paper presents an experiment, where the sensor-instrumented HPC overlays have been followed by dynamic strain and moisture content monitoring for 1 year, under normal traffic. The vibrating wire and soil moisture sensors were embedded in overlay before construction. Four given HPC mixes (2 original mixes and their shrinkage-modified mixes) were used for overlays to contrast the strain and moisture results. A calibration method to accurately measure the moisture content for a given concrete mixture using soil moisture sensor was established. The monitoring results indicated that the modified mixes performed much better than the original mixes in shrinkage cracking control. Weather condition and concrete maturity at early age greatly affected the strain in concrete. The strain in HPC overlay was primarily in longitudinal direction, leading to transverse cracks. Additionally, the most moisture loss in concrete occurred at early age. Its rate was very dependent on weather. After one year, cracking survey was carried out by vision to verify the strain direction and no cracks observed in shrinkage modified mixes.

An integrated monitoring system for life-cycle management of wind turbines

  • Smarsly, Kay;Hartmann, Dietrich;Law, Kincho H.
    • Smart Structures and Systems
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    • v.12 no.2
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    • pp.209-233
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    • 2013
  • With an annual growth rate of about 30%, wind energy systems, such as wind turbines, represent one of the fastest growing renewable energy technologies. Continuous structural health monitoring of wind turbines can help improving structural reliability and facilitating optimal decisions with respect to maintenance and operation at minimum associated life-cycle costs. This paper presents an integrated monitoring system that is designed to support structural assessment and life-cycle management of wind turbines. The monitoring system systematically integrates a wide variety of hardware and software modules, including sensors and computer systems for automated data acquisition, data analysis and data archival, a multiagent-based system for self-diagnosis of sensor malfunctions, a model updating and damage detection framework for structural assessment, and a management module for monitoring the structural condition and the operational efficiency of the wind turbine. The monitoring system has been installed on a 500 kW wind turbine located in Germany. Since its initial deployment in 2009, the system automatically collects and processes structural, environmental, and operational wind turbine data. The results demonstrate the potential of the proposed approach not only to ensure continuous safety of the structures, but also to enable cost-efficient maintenance and operation of wind turbines.

Measurement of Structural Stress Concentration by PVDF Film Sensors (압전필름센서에 의한 구조물의 응력집중의 측정)

  • Kwon, Il-Bum;Kim, Chi-Yeop;Choi, Man-Yong;Lim, Jong-Mook;Kim, In-Gul
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.4 no.4
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    • pp.109-119
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    • 2000
  • PVDF film sensor was applied to measure the stress concentration for monitoring the structural integrity. The strain calibration of this film sensor was performed by the bending test of aluminum beam. The PVDF sensor and the electrical strain gage were bonded on the beam. When the beam was loaded, the output of electrical strain gage was compared with the output of the PVDF sensor. The waveform of PVDF sensor output was shown as the same form of the output of electrical strain gage. The gain was determined as 1.7 by comparing these two signals to determine the exact value of the strain. In order to experiment the stress concentration, the stress field was analyzed by finite element analysis. The tensile test of notched steel specimens was conducted to develop the measurement technique of stress concentration. The output voltage ratio between the PVDF sensor near the notch and the PVDF sensor far from the notch could give the information about the load bearing capacity of steel specimen.

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