• Title/Summary/Keyword: Maintainability index

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Computation of Maintainability Index Using SysML-Based M&S Technique for Improved Weapon Systems Development (SysML 기반 모델링 및 시뮬레이션 기법을 활용한 무기체계 정비도 지수 산출)

  • Yoo, Yeon-Yong;Lee, Jae-Chon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.11
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    • pp.88-95
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    • 2018
  • Maintainability indicates how easily a system can be restored to the normal state when a system failure occurs. Systems developed to have high maintainability can be competitive due to reduced maintenance time, workforce and resources. Quantification of the maintainability is possible in many ways, but only after prototype production or with historical data. As such, the graph theory and 3D model data have been used, but there are limitations in management efficiency and early use. To solve this problem, we studied the maintainability index of weapon systems using SysML-based modeling and simulation technique. A SysML structure diagram was generated to simultaneously model the system design and maintainability of system components by reflecting the maintainability attributes acquired from the system engineering tool. Then, a SysML parametric diagram was created to quantify the maintainability through simulation linked with MATLAB. As a result, an integrated model to account for system design and maintainability simultaneously has been presented. The model can be used from early design stages to identify components with low maintainability index. The design of such components can be changed to improve maintainability and thus to reduce the risks of cost overruns and time delays due to belated design changes.

Development of Korean Maintainability-Prediction Software for Application to the Detailed Design Stages of Weapon Systems (무기체계의 상세설계 단계에 적용을 위한 한국형 정비도 예측 S/W 개발)

  • Kwon, Jae-Eon;Kim, Su-Ju;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.102-111
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    • 2021
  • Maintainability is a major design parameter that includes availability as well as reliability in a RAM (reliability, availability, maintainability) analysis, and is an index that must be considered when developing a system. There is a lack of awareness of the importance of predicting and analyzing maintainability; therefore, it is dependent on past-experience data. To improve the utilization rate, maintainability must be managed as a key indicator to meet the user's requirements for failure maintenance time and to reduce life-cycle costs. To improve the maintainability-prediction accuracy in the detailed design stage, we present a maintainability-prediction method that applies Method B of the Military Standardization Handbook (MIL-HDBK-472) Procedure V, as well as a Korean maintainability-prediction software package that reflects the system complexity.

The Improvement of maintainability evaluation method at system level using system component information and fuzzy technique (시스템의 구성품 정보와 퍼지 기법을 활용한 시스템 수준 정비도 평가 방법의 개선)

  • Yoo, Yeon-Yong;Lee, Jae-Chon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.3
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    • pp.100-109
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    • 2019
  • Maintainability indicates the extent to which maintenance can be done easily and quickly. The consideration of maintainability is crucial to reduce the operation and support costs of weapon systems, but if the maintainability is evaluated after the prototype production is done and necessitates design changes, it may increase the cost and delay the schedule. The evaluation should verify whether maintenance work can be performed, and support the designers in developing a design to improve maintainability. In previous studies, the maintainability index was calculated using the graph theory at the early design phase, but evaluation accuracy appeared to be limited. Analyzing the methods of evaluating the maintainability using fuzzy logic and 3D modeling indicate that the design of a system with good maintainability should be done in an integrated manner during the whole system life cycle. This paper proposes a method to evaluate maintainability using SysML-based modeling and simulation technique and fuzzy logic. The physical design structure with maintainability attributes was modeled using SysML 'bdd' diagram, and the maintainability was represented by an AHP matrix for maintainability attributes. We then calculated the maintainability using AHP-based weighting calculation and fuzzy logic through the use of SysML 'par' diagram that incorporated MATLAB. The proposed maintainability model can be managed efficiently and consistently, and the state of system design and maintainability can be analyzed quantitatively, thereby improving design by early identifying the items with low maintainability.

Allocation of the Optimal Reliability and Maintainability in Manufacturing Systems (제조 시스템의 최적 신뢰도 및 보전도 할당)

  • 이상철
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.50
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    • pp.23-32
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    • 1999
  • Reliability and maintainability allocation in the analysis of the system's design, with the objective of planning and installing the individual components in such a way that the system performance is achieved. This paper has been made to solve an important task in reliability management of manufacturing systems within the general objective being to increase productivity while maintaining costs low. Thus, the purpose of this paper is to provide an analytical approach to determine an optimal reliability and maintainability allocation, trading off among system performance and parts investment costs. Two important considerations will be addressed in this regard : (ⅰ) determine the reliability and maintainability allocation of parts which maximizes a given production index, having fixed the total cost of investments ; and (ⅱ) determine the reliability and maintainability allocation which minimizes the total cost of investments, having fixed a minimum acceptable level of productivity. The procedure proposed in this paper is able to provide to managers and designers useful indications on the reliability and maintainability characteristics of parts in series -parallel systems. And this heuristic model is a decision support tool for contractors who are involved in large scale design projects such as ship and aircraft design. Numerical examples prove that an approximate expression of the average throughput rate is sufficiently accurate to be used in a numerical optimization method.

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Some Considerations on Developments in Reliabili~ Maintainability and Manning Indices for Engine Systems During the Past 30 Years in Japan - and the Future (일본의 과거 30년간 박용기관시스템의 신뢰성, 정비성 및 매닝인덱스의 발전에 대한 소고와 그 장래)

  • Hashimoto, T.;Harada, T.;Kume, K.
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.5
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    • pp.18-32
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    • 1993
  • A marine engine system (MES) should be evaluated by not only reliability (R) but also maintainability (M) and manning index (MI), because this system can be recognised as a typical man-machine system. In 1977 at the first ICMES Conference in Paris one of the authors presented a total evaluation of the MES with the three indices, R, M, MI, proving the human ability of detecting faults and defects in this system. This paper describes how the MES has developed from the point of view of the above three indices during the past 30 years in Japan and its problems in the future, and arrives at the following conclusions : the reliability of the MES has developed due to quality control (QC) ; the maintainability of the MES has improved due to education and training ; the manning index of the MES has improved due to Rand M ; the availability of the MES has kept constant due to the decreasing complement onboard, at the rate of one person per year approximately ; and two esimations having the three indices were shown by the SRIC 1990 Data Base in Japan, for the two kinds of subsystems in the developed MES.

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A Study on a RAM-Based Model for Integrated Automatic Manufacturing System Design and Performance Evaluation (RAM 을 고려한 복합 생산시스템의 최적설계 및 평가방안의 연구)

  • Hwang, Heung-Suk
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.1
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    • pp.17-32
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    • 1995
  • The objective of this study is to develop a general design and performance evaluation model for the system designers in the initial design phase of the integrated automatic manufacturing system based on the RAM(Reliability, Availability and Maintainability) and life cycle cost(LCC). The methodology proposed in this research includes the following two stages. First, a deterministic approach to the solution of optimal work station arrangement for the initial system configuration is considered under the assumption that the system availability is one(no failure and maintenance), and then a stochastic simulation model based on RAM and LCC is developed. Using the results of these two stage simulation, a system performance index(SPI) was developed for the performance evaluation of the proposed system. Also a computer program is developed.

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Development of UHF Band antenna for Integrated Communication (통합마스트 통합통신용 UHF 대역 안테나 개발)

  • Jung, Kwang-Sik;Lee, Jong-Hak;Kim, Young-Wan;Ra, Young-Eun;Jeon, Jung-Ik
    • Journal of IKEEE
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    • v.24 no.2
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    • pp.453-460
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    • 2020
  • This paper, UHF band integrated communication antenna for ship communication is designed as a flat type that can be mounted on the integrated mast among integrated communication antennas such as integrated communication, ship communication, broadcasting, and telephone of the ship. The unified mast mounted antenna is an integrated communication antenna applied to the Navy's KDDX, which is an optimized type of integrated communication antenna including a 'composite slope' structure including operational capability, survivability, and improved operability and maintainability. The existing rotary radar and a plurality of monopole-type communication antennas were changed from an irregularly attached shape to the mast exterior to an integrated mast shape including a flat-type integrated communication antenna. the radar reflection area index (RCS) is significantly lowered and compared to overseas products. The goal is to develop a gain broadband antenna.