• Title/Summary/Keyword: Main Spindle System

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A Study on Diagnosis and Prognosis for Machining Center Main Spindle Unit (머시닝센터 주축 고장예측에 관한 연구)

  • Lee, Tae-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.134-140
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    • 2016
  • Main Spindle System has effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, main spindle unit in Machine tools are often cases where damage occurs do not meet the design life due to driving in harsh environments. This is when excessive maintenance and repair of machine tools or for damage stability has resulted in huge economic losses. Therefore, this studying propose a method of accelerated life test for diagnosing and prognosis the state of life assessment main spindle system. Time status monitoring of diagnostic data - through the analysis of the frequency band signals were carried out inside the main spindle bearing condition monitoring and fault diagnosis.

A study on the Effects of the Bearing Parameters on the Main Spindle Design of Machine Tool (공작기계 주축설계에 영향을 미치는 베어링 파라미터에 관한 연구)

  • Yeo, Eun Gu;Kim, Yeop Rae;Han, Gang Geun;Park, Myeon Ung;Yu, Heon Il;Lee, Yong Sin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.1
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    • pp.119-119
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    • 1998
  • The purpose of this study is to investigate the effects of operation factors of a typical main spindle system on the efficiency of machine tool. In this study. both static and dynamic analysis of typical main spindle system of the machine tool are performed using a finite element method. These finite element results are then used to predict the bearing stiffness. the amount of heat generation as well as the bearing life in the spindle system. Effects of material type of ball-bearing. bearing-lubricant type and main spindle bearing preload are examined.

A Study on the Fatigue Life of Planer Miller Spindle System Using nCode (nCode를 이용한 플래너 밀러 주축계 구조물의 피로수명에 관한 연구)

  • Kim, Chae-Sil;Park, Pil-Geo;Lee, Seong-Won
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_2
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    • pp.1091-1095
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    • 2022
  • Dynamic stability of the main spindle system shall be ensured when operating the planer miller for remanufacturing the planer miller. This paper explains the analysis process that determines the stability of the planer miller spindle system in the design stage using ANSYS, an analysis program. First, the dynamic stability of the main spindle system is verified through risk speed analysis in the rated RPM range of the planer miller through ANSYS Modal Analysis, and second, the stability and durability of the main spindle system are verified through ANSYS nCode Analysis.

Development of Inductive Sensor in Magnetic Bearing Spindle System (자기 베어링 주축시스템의 유도형 센서 개발)

  • Shin, Woo-Cheol;Lee, Dong-Ju;Hong, Jun-Hee;Noh, Myoung-Gyu
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.32-37
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    • 2000
  • In a high speed spindle system, it is very important to monitor the operation of the spindle to prevent catastrophic damage to the system. Widely used sensors for monitoring are eddy-current and capacitive types. These sensors provide high accuracy of monitoring, but their steep prices lead to expensive high speed spindle system. The main god of our research is to develop technology to produce high speed spindle system utilizing magnetic bearings. As active magnetic bearings require position sensors for feedback control, a noncontact position sensor is bang developed as a part of this main goal. Once developed, it will contribute to affordable high speed spindle system. In this paper, we report the selection process of the sensor types and the experimental results with driving circuits.

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Development of Sensor for Magnetically Levitated High Speed Spindle System (자기 부상 고속 주축계의 센서 개발)

  • Shin, Woo-Cheol;Lee, Dong-Ju;Hong, Jun-Hee;Noh, Myoung-Gyu
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.987-992
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    • 2000
  • In a high speed spindle system, it is very important to monitor the operation of the spindle to prevent catastrophic damage to the system. Widely used sensors for monitoring are eddy-current and capacitive types. These sensors provide high accuracy of monitoring, but their steep prices lead to expensive high speed spindle systems. The main goal of our research is to develop technology for producing high speed spindle system utilizing magnetic bearings. As active magnetic bearings require position sensors for feedback control, a noncontact position sensor is being developed as a part of this main goal. Once developed, it will contribute to affordable high speed spindle system. This paper describes the selection process of the sensor types and the design of the driving circuit. We also report the experimental results that characterize the static and dynamic performances of the inductive sensor.

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A Study on Static Stiffness of Tool Interfaces Considering Cutting Resistance (절삭저항을 고려한 툴 인터페이스부의 정강성 분석)

  • Shin, J.H.;Lee, C.M.;Hwang, Y.K.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.3
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    • pp.59-64
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    • 2008
  • Spindle units of machine tool are very important part in the manufacturing area. Recently high speed machining has become the main issue of metal cutting. To develop high speed machine tools, a lot of studies have been carried out for high speed spindle. Due to increase of the rotational speed of the spindle, there has been renewal of interest in tooling system of high speed spindle. This paper concerns the static stiffness in the main spindle interface according to variation of clamping force, rotational speed and tool holder shank. Finite element analysis is performed by using a commercial code ANSYS workbench. From the results, it has been shown that the geometry of tool holder shank is mostly influence on the variation of the static stiffness in the main spindle interface.

A Study on the Bearing Parameters Effect on Main Spindle Design of Machine Tool (주축 설계에 영향을 미치는 베어링 파라미터에 관한 연구)

  • 한강근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.94-100
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    • 1997
  • The purpose of this study is to investigate the effects of operation factors of a typical main spindle system on its efficiency. Among important factors, material type of ball-bearing, bearing-lubricant type and main spindle bearing preload are taken into considered.

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Thermal Characteristics Analysis of a High-Speed Motor-Separated Spindle System Using Oil-Jet Lubrication Method (오일-제트 윤활 방식의 모터 분리형 초고속 주축계의 열 특성 해석)

  • 김석일;김기태
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.1
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    • pp.69-75
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    • 2004
  • This paper presents the thermal characteristics analysis of a high-speed motor-separated spindle system consisted of angular contact ball bearings and built-in motor with oil-jet lubrication. The spindle system is composed of the main spindle and sub-spindle which are mechanically connected by a flexible coupling. The spindles are supported by two front and rear bearings, and the built-in motor is located between the front and rear bearings of the sub-spindle. The thermal analysis model of spindle system is constructed by the finite element method, and the thermal characteristics in the design stage are estimated based on temperature distribution and heat flow under the various testing conditions related to material of bearing ball, spindle speed and coolant temperature.

Static Stiffness Characteristics of Main Spindle Interface using Finite Element Method (유한요소법을 이용한 주축 인터페이스부의 정강성 특성)

  • Hwang, Young-Kug;Chung, Won-Jee;Lee, Choon-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.1
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    • pp.40-46
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    • 2007
  • High speed machining has become the main issue of metal cutting. Due to increase of the rotational speed of the spindle, problems such as the run-out errors and reduced stiffness must be overcome to improve the machining accuracy. In order to solve the problems, it is important to determine the appropriate clamping unit and tooling system. This paper presents an investigation into an analysis of static stiffness in the main spindle interface. Finite element analysis is performed by using a commercial code ANSYS according to variation of cutting force, clamping force and rotational speed. From the finite element results, it is shown that the rotational speed and clamping force mostly influence on the variation of the static stiffness in the main spindle interface.

Development of Main Spindle and Waterproof System for Underwater Milling Operation (수중 밀링 가공을 위한 주축 및 방수장치의 개발)

  • 이동규;이기용;이용범;이근우;박진호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1158-1161
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    • 2003
  • For underwater milling of parts of nuclear reactor, a waterproof main spindle system was developed. which used a servo meter. Particularly, a waterproof system is available to cope with emergencies such as an electricity failure so that it prevents hazards from cutting radioactive materials. A developed spindle was designed to be capable of horizontal and vertical cutting and structural analysis was conducted with a FEM tool(Design Space) when the forces were loaded in each axis-direction.

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