• 한국정밀공학회지
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• 제22권2호
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• pp.30-37
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• 2005

A drum clutch which is a main part for the automatic transmission of auto-mobiles has been manufactured by glob threading and machining. The tooth shape of the drum clutch manufactured by machining has lower dimensional accuracy than that by pressing and its machining needs the enormous cost at plant investment. Thus, this study was designed to develop cold forging process and to improve the productivity and dimensional accuracy. In this work, variables affecting dimensional accuracy were first determined, then cold forming process design according to each variables was performed by FE simulation. Optimal process was suggested on the basis of analytical results.

• 한국자동차공학회논문집
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• 제23권1호
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• pp.122-129
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• 2015

Excessive overheating to a manual transmission clutch system under operating conditions can be considered the main reason of its performance degradation. The clutch system has to be ensured with its service life by showing that it passes the extreme tests called anti-fade test and hill start test in a certain design step. In general, design feedbacks from these kinds of the experiments are adapted to the system to enhance its performance. However, it usually takes much time and costs a lot due to the repetition of the tests. In this research, a process to calculate temperature of the clutch system was developed to determine whether the design can be passed the anti-fade test and hill start test in the design phase. The process incorporates many CAE techniques such as heat transfer analysis using 1D dynamic simulation method, system dynamics, CFD and parametric optimization. CFD is utilized to analyze 3-dimensional heat transfer of the clutch system and fluid dynamics of air in the clutch housing. The process was applied for the clutch systems in several vehicle models. The results was compared with those of the experiment. The applicability of the developed process was verified by comparing the predicted results with experimental results.

• 대한기계학회논문집A
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• 제22권4호
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• pp.762-767
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• 1998

The main torsional vibration source of the powertrain is the fluctuation of engine torque. The gear rattle is impact generating in the backlash of the free gear due to this torsional vibration. Optimization of the clutch torsional characteristic is one of the effective method to reduce the idle gear rattle. Many researches have been reported on this problem but only few of them give sufficient consideration to the detailed clutch modeling and the experiment. This paper pays attention to the optimization of clutch design parameters and the experiment to reduce the idle gear rattle vibration and noise.

• Journal of Biosystems Engineering
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• 제40권2호
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• pp.95-101
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• 2015

Purpose: During the start-up period, the response time of a hydraulic system increases in the winter because of the increased oil viscosity caused by the cold weather. The problems of delayed tractor starting and excessive wear of the clutch disk occur for these reasons. Therefore, this study develops an analysis model using the commercial hydraulic analysis program AMESim to examine the characteristics of delays in power shuttle starting at different oil temperatures. Methods: In the experiment, a tractor was stationary on a flat surface with the engine running at a constant speed of 1,080 rpm. The forward lever was then pressed to activate the power shuttle at three different oil temperatures, and the pressure changes were measured. The pressure on the forward clutch control valve was measured by a pressure gauge installed on the hydraulic line supplied to the transmission from the main valve. An analysis model was also developed and verified with actual tests. Results: The trend of the simulated pressures of the power shuttle is similar to that of the measured pressures, and a constant modulation period was observed in both the simulation and test results. However, the difference found between the simulation and test results was the initial pressure required to overcome the initial force of the clutch spring. Conclusions: This study also examines the characteristics of the delayed startup of the power shuttle at different oil temperatures through simulations.

• 대한기계학회논문집A
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• 제34권8호
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• pp.1129-1136
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• 2010

체결클러치에 부착된 댐퍼스프링은 유체커플링에서 직결로 변환될 때 발생하는 엔진 토크의 진동을 흡수하는 역할을 한다. 본 연구에서는 체결클러치의 성능을 좌우하는 압축스프링 및 지지 판 구조물의 최적설계를 통해서 새로운 설계형상을 제안하였다. 체결클러치와 연결된 엔진, 변속기, 구동축 및 휠, 차체질량 등 주요 부품들을 다 포함하는 다물체 동역학모델을 구성하여 공진 회피에 필요한 스프링상수를 계산하였다. 또한 어닐링 모사법에 의한 스프링 최적설계코드를 개발한 후 스프링상수, 최대충격토크, 수축각도, 스프링개수, 피로강도 등을 입력하여 압축 스프링의 사양을 최적화하였다. 이들 스프링을 지지하는 3 가지의 판에 대해서 컴플라이언스를 최소화하고 체적비를 0.3 이하로 하는 위상최적화를 수행하여 새로운 형상을 제안하였다.

• 수산해양교육연구
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• 제27권2호
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• pp.422-429
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• 2015

The purpose of this study is the improvement of the existing trolling hauler, which has only one wheel to wind a main line, for saving man power around the coast of Jeju island. The trolling hauler manufactured for a test performance consisted of the wheel part of a main line and the roller part of a leader line including labor-saving devices comprised of a friction clutch, a fastener and springs. Even though this existing electric hauler system is convenient to control the wheel speed and the winding direction, it is apt to cost high and to corrode quickly at sea. Therefore, to remove these negative elements and to operate rollers for hoisting a leader line of the trolling, hydraulic motors were used separately. As a result, according to using of labor-saving devices, the towing tension occurred in operating in fishing ground could be selected moderately without breaking of lines and the operating efficiency of the trolling hauler was verified.

• Ocean and Polar Research
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• 제28권2호
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• pp.201-207
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• 2006

We studied variation in clutch size, hatching, fledging and breeding success of the Black-tailed Gull (larus crassirostris) at Hongdo Island, which supported the largest breeding colony of the species, in South Korea in 1997 and 2000 to 2003. Cluck size was recorded in 1,388 nests and breeding success was estimated in 83 nests. Mean clutch size was 1.89 t 0.65. A total of 63.9% of the eggs hatched and 53.5% of the chicks survived until fledged. Breeding success was 34.2%. Causes of breeding failure were eggs missing (14.9%), rotten eggs (15.5%) and predation (2.4%) during the incubation period and chicks missing(35.8%), starvation (7.4%) and pecked chicks (3.2%) during the chick rearing period. In 2002, the main causes of breeding failure were eggs missing (17.2%) and rotten eggs (6.9%) during the incubation period and missing chicks (15.5%), starvation (3.5%) and pecked chicks (6.9%) during the chick rearing period. Most chick mortality occurred within three days after hatching.

• Journal of Biosystems Engineering
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• 제27권6호
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• pp.479-490
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• 2002

A dynamic model of a power shuttle transmission was developed and its validity was verified using the experimental data obtained from a transmission test bench. A 40㎾, 4WD tractor was also modeled using an application software EASY5 to investigate parameters and their effects on the power shifting performance. For a tractor model, the manual reverse gear was replaced by a power shuttle transmission. The tractor model also included an engine, main-gears for transmission, wheels, differentials and planet gears. Using the tractor model, the effects of the parameters such as modulating pressure and time, engine speed, tractor speed. tractor weight. reverse to forward speed ratio and torsional damper on the transient characteristics at starting and shuttle shifting were investigated by the computer simulation. The transient characteristics were represented by variations in clutch pressure, torque transmitted to input shaft and driving wheels, and power transmission capacity of the clutch. It was found that the modulating pressure and time affected most significantly the torque transmission and shifting time. The input torque, axle torque, power transmission capacity of the clutch and transmission time all increased with increase in engine speed, tractor speed. tractor weight and ratio of reverse to forward speeds. However, the axle torque decreased with tractor speed. Both the axle torque and power transmission capacity of the clutch also decreased with the ratio of reverse to forward speeds.

• Journal of Ecology and Environment
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• 제31권3호
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• pp.201-206
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• 2008

This study was conducted to determine clutch size and habitat usage of Kentish plovers (Charadrius alexandrinus) breeding on Sinja-do lslet in the Nakdong Estuary from 22 April to 12 July in 1995 and from 21 April to 20 June in 1996. The Kentish plover preferred grasslands and damp sands to dry dunes as nesting sites. The difference in hatching success among these microhabitats was attributed to high tides, which washed away many nests on damp sands, and strong winds, which frequently shifted the sand to bury eggs on dry dunes. The main mortality factor in grasslands was predation by magpies Pica pica. Each clutch contained one to four eggs, with a mode of three eggs. Hatching success was highest in two-egg clutches and lowest in one- and four-egg clutches. The mean interval for egg laying was 1.8 days between the first and second eggs and 2.1 days between the second and third eggs. The average incubation period was about 24.2 days.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2008년도 춘계학술대회논문집
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• pp.970-973
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• 2008

For commercial vehicles with a manual transmission, the pneumatic and fluid pressure servo-device is widely used for transmitting large torque. However, the pneumatic and fluid pressure servo-device usually results in non-linear variation of foot-efforts, also such characteristics tend to increase physical fatigue of drivers who drive commercial vehicles for a long time. Thus, vehicle manufacturers consider the hysteresis loops in the Clutch Actuation System (CAS) design when a new vehicle model is being developed. In this study, we numerically simulate the hysteresis loops for predictable CAS design, and the experimental results confirm the simulation results.