• Title/Summary/Keyword: Magnetic powders

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Influence of Ca Reduction Process on the Properties of Nanocrystalline Nd-Fe-B Powders Prepared by a Thermochemical Process (열화학공정으로 제조된 나노결정형 Nd-Fe-B 분말의 특성에 미치는 Ca환원 공정의 영향)

  • Lee, Dae-Hoon;Jang, Tae-Suk;Yoo, J.-H.;Choi, C.-J.;Kim, B.-K.;Park, Byeong-Yeon
    • Journal of the Korean Magnetics Society
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    • v.15 no.1
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    • pp.42-47
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    • 2005
  • Nanocrystalline Nd-Fe-B powder was synthesized by a new thermochemical process that combined with past reduction-diffusion process and spray-dry process. In this process, Ca reduction process is vary important due to formation of hard magnetic$Nd_{2}Fe_{14}B$ phase from various oxides by Ca powder. Therefore, the final products are essentially affected a shape, size, and composition etc. of the Ca reduced powders. Ca reduction was performed to way that raw powders just mixed with Ca powder in proper ratio unlike to compress into compact. The powders after mixture-type Ca reduction mainly composited with $Nd_{2}Fe_{14}B$ phase even relativily low reaction temperature ($800^{\circ}C$) and all particle size of powder were distributed less than 1 ${\mu}m$ except for powder after Ca oxides as magnetic properties of powders after cake-type Ca reduction, with the consequence that high magnetic properties has been expected. The magnetic properties of powders prepared by mixture-type Ca ruduction, with the conseqence that high magnatic properties has been expected. The magnetic properties of powders prepared by mixture-type Ca reduction process showed $_iH_c$ = 5.9 kOe, $B_r$ = 5.5 kG, (BH)max = $Nd_{2}Fe_{14}B{\to}Nd_{2}Fe_{17}B$ decomposition by violent exothermic reaction during washing.

Synthesis and characterization of soft magnetic composite in Fe2O3-Mg system by mechanical alloying (기계적합금화에 의한 Fe2O3-Mg계 연자성 콤포지트의 합성 및 평가)

  • Lee, Chung-Hyo
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.25 no.6
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    • pp.245-251
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    • 2015
  • We have applied mechanical alloying (MA) to produce soft magnetic composite material using a mixture of elemental $Fe_2O_3$-Mg powders. An optimal milling and heat treatment conditions to obtain soft magnetic ${\alpha}$-Fe/MgO composite with fine microstructure were investigated by X-ray diffraction, differential scanning calorimetry (DSC) and vibrating sample magnetometer (VSM) measurement. It is found that ${\alpha}$-Fe/MgO composite powders in which MgO is dispersed in ${\alpha}$-Fe matrix are obtained by MA of $Fe_2O_3$ with Mg for 30 min. The saturation magnetization of ball-milled powders increases with increasing milling time and reaches to a maximum value of 69.5 emu/g after 5 h MA. The magnetic hardening due to the reduction of the ${\alpha}$-Fe grain size by MA was also observed. Densification of the MA powders was performed in a spark plasma sintering (SPS) machine at $800{\sim}1000^{\circ}C$ under 60 MPa. X-ray diffraction result shows that the average grain size of ${\alpha}$-Fe in ${\alpha}$-Fe/MgO nanocomposite sintered at $800^{\circ}C$ is in the range of 110 nm.

Synthesis of Sr-Ferrite by a Molten Salt Flux and Its Magnetic Properties (염을 이용한 Sr 페라이트의 분말합성과 그의 자성특성)

  • Kim, Jung-Sik;Kim, Si-Dong
    • Journal of the Korean Ceramic Society
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    • v.42 no.10 s.281
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    • pp.672-677
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    • 2005
  • In this study we prepared the Sr-ferrite powders and magnet by a molten salt method using the (NaCl+KCl) salt mixture. Starting materials of $Fe_{2}$$O_{3}$ and Sr$Co_{3}$ were mixed as the molar ratio of 5.70:1, and 0.08 mol$ \% $ $Al_{2}$$O_{3}$, 0.10 mo1$ \% $ Si$O_{2}$ and 0.12 mo1$ \% $ CaO were added as additives. Sr-ferrite powders synthesized at the reaction temperatures of 800$\∼$1200$ ^{\circ}C $ showed the typical M-type hexagonal ferrite phase, and hexagonal plate-like morphology with uniform distribution of 1$\∼$3 $\mu$m particle size. The bulk density of the sintered Sr-ferrite magnet prepared with powders by the molten salt method showed the maximum density of 4.82 g/$cm^{3}$ at the sintering temperature of 1200$^{\circ}C $. The maxima of remanent flux density (Br, 45 emu/g) and coercive force (iHc, 3.75 kOe) occurred at the sintering temperatures of 1150$ ^{\circ}C$ and 1200$^{\circ}C $.

Structural Elucidation and Magnetical Properties of La0.5Ca0.5MnO3 Powders and Pellets (La0.5Ca0.5MnO3 분말과 Pellet의 구조분석 및 자기적 성질)

  • Jung, Miewon;Lee, Jiyun;Kim, Hyunjung
    • Korean Chemical Engineering Research
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    • v.43 no.1
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    • pp.71-75
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    • 2005
  • $La_{0.5}Ca_{0.5}MnO_3$ colossal magnetoresistance (CMR) powders and pellets were synthesized by sol-gel process. The structural changes were investigated by FT-IR, CP/MAS $^{13}C$ solid state NMR spectroscopy and XRD. The particle characterization, microstructure of sintered samples, and cation composition of gel powders were studied by FE-SEM/EDS, TEM and ICP-AES. The structure refinement reveals that $La_{0.5}Ca_{0.5}MnO_3$ has orthorhombic, perovskite type unit cell. The magnetic characterizations were identified through measurement of magnetic moment by VSM.

Coercivity Enhancement in Nd2Fe14B Permanent Magnetic Powders through Rotating Diffusion Process with DyHx Powders

  • Choi, Moon-Hee;Yu, Ji-Hun;Kim, Dong-Hwan;Kim, In-Bae;Kim, Yang-Do
    • Journal of Magnetics
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    • v.16 no.4
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    • pp.342-349
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    • 2011
  • [ $Nd_2Fe_{14}B$ ]permanent magnetic powders ($_iH_c$ = 9.2 kOe, $B_r$ = 12.2 kG) were produced by HDDR process. Their coercivity was enhanced to 12.6 kOe through the grain boundary diffusion process with dysprosium hydride ($DyH_x$). $DyH_x$ diffusion process was optimized through rotating diffusion process, resulting in distinct phases rich in Nd and Dy observable by field emission scanning microscopy and transmission electron microscopy. The mechanism of coercivity enhancement that resulted in restrain the coupling effect between $Nd_2Fe_{14}B$ grains is also discussed.

Fabrication and Magnetic Properties of Mg and BaFe12O19 Ferromagnetic Composite Powders by Mechanical Alloying (기계적합금화법에 의한 Mg-BaFe12O19 계 강자성 복합분말의 제조 및 자기특성)

  • Lee, Chung-Hyo
    • Korean Journal of Materials Research
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    • v.31 no.2
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    • pp.61-67
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    • 2021
  • Fabrication of a ferromagnetic composite powder for the magnesium and BaFe12O19 system by mechanical alloying (MA) is investigated at room temperature. Mixtures of Mg and BaFe12O19 powders with a weight ratio of Mg:BaFe12O19 = 4:1, 3:2, 2:3 and 1:4 are used. Optimal MA conditions to obtain a ferromagnetic composite with fine microstructure are investigated by X-ray diffraction, differential scanning calorimetry (DSC) and vibrating sample magnetometer (VSM) measurement. It is found that Mg-BaFe12O19 composite powders in which BaFe12O19 is dispersed in Mg matrix are successfully produced by MA of BaFe12O19 with Mg for 80 min. for all compositions. Magnetization of Mg-BaFe12O19 composite powders gradually increases with increasing the amounts of BaFe12O19, whereas coercive force of MA powders gradually decreases due to the refinement of BaFe12O19 powders with MA time for all compositions. However, it can be seen that the coercivity of Mg-BaFe12O19 MA composite powders with a weight ratio of Mg:BaFe12O19=4:1 and 3:2 for MA 80 min. are still high, with values of 1260 Oe and 1320 Oe compared to that of Mg:BaFe12O19=1:4. This clearly suggests that the refinement of BaFe12O19 powders during MA process for Mg:BaFe12O19=4:1 and 3:2 tends to be suppressed due to ductile Mg powders.

New Magnetic Porcelain Mmaterials using Isotropic Sr-ferrite Granules (등방성 Sr-페라이트 과립을 이용한 새로운 자성도자기 소지)

  • 조태식;정지욱
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.8
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    • pp.882-887
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    • 2004
  • The new magnetic porcelain materials have been studied by mixing magnetic St-ferrite powders with traditional porcelain materials before forming process. For the maintenance of magnetic characteristics after glaze firing process, the Sr-ferrite grains with the size of 1∼2 ${\mu}{\textrm}{m}$ were agglomerated as the isotropic granules with the size of 0.5∼2 mm. The high characteristics of magnetic porcelain materials were achieved at the following conditions; isotropic Sr-ferrite granules of 30 wt%, granule size of 1.4∼2 mm, and glaze firing temperature of $1250^{\circ}C$ in air The magnetic porcelain materials indicated the high magnetic properties, such as the remanent flux density of 240 G, the intrinsic coercivity of 3910 Oe, and the surface flux density of 178 G. The extraction properties of the magnetic tea cups were high compared to that of the traditional tea cups.

Fabrication of Nano-sized Metal Dispersed Magnesia Based Composites and Related Mechanical and Magnetic Properties

  • Choa, Yong-Ho;Tadachika Nakayama;Tohru Sekino;Koichi Niihara
    • The Korean Journal of Ceramics
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    • v.5 no.4
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    • pp.395-399
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    • 1999
  • MgO/metal nanocomposite powder mixtures were prepared by solution chemical processes to obtain suitable structure for ceramic/metal nanocomposites. Nickel or cobalt nitrate, as a source of metal dispersion, was dissolved into alcohol and mixed with magnesia powder. After calcined in air, these powders were reduced by hydrogen. Densified nanocomposites were successively obtained by Pulse Electric Current Sintering (PECS) process. The dispersed metal partical size depended on temperature and time in calcination and reduction processes. The phase analyses in the synthesized powders as a functioni of temperature were tracked using a dynamic high temperature X-ray diffractioni (HTXRD) system. Phase and crystallite size analyses were done using X-ray diffractioni and TEM. The MgO/metal nanocomposites were successfully fabricated, and ferromagnetic responses with enhanced coercive force were also investigated for these composites.

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Soft-magnetic Characteristics of Co-based Amorphous Powder Produced by Spinning Water Atomization Process (SWAP)

  • Otsuka, I.;Wada, K.;Watanabe, A.;Kadomura, T.;Yagi, M.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.784-785
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    • 2006
  • Co-based amorphous powder was produced by a new atomization process "Spinning Water Atomization Process (SWAP)", having rapid super-cooling rate. The composition of the alloys was ($(Co_{0.95}Fe_{0.05})_{1-x}Cr_x$)$_{75}Si_{15}B_{10}$ (x=0, 0.025, 0.05, 0.075). The powders became the amorphous state even if particle size was up to about $500{\mu}m$. The coercive force of powders was about 0.35 - 0.7 Oe. Furthermore, Co-based amorphous powder cores with glass binders were made by cold-pressing and sintering methods. The initial permeability of the core in the frequency range up to 100 kHz was about 110, and the core loss at 100 kHz for Bm = 0.1 T was $350kW/m^3$.

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