• Title/Summary/Keyword: Magnesium alloy sheet

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A Study on the Experimental Evaluation of AZ31B Sheet Formability with Circle and Rectangle Shape (AZ31B 마그네슘합금 판재의 원형 및 사각 딥드로잉 성형성의 실험적 평가)

  • Kwon, K.T.;Kang, S.B.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.250-253
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    • 2007
  • Since Mg alloy has many attractive advantages among the practically used metals, many researchers have been studied to develop useful process and material. The crystal structure of Magnesium was hexagonal close-packed, so its formability was poor at room temperature. But formability was improved in high temperature with increasing of slip planes, twins, dynamic recrystallization. In this study The formability of AZ31B magnesium sheet is estimated according to the variable temperatures, forming speed, thickness, blank holding force. The results of deep drawing experiences show that the formability is well at the range from 200 to $250^{\circ}C$, 20 to 60 mm/min forming speed and 2.5 to 3KN blank holding force.

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Evaluation of Formability Sensitivity to Die Design in Warm Square Cup Deep Drawing of AZ31 Sheet (AZ3l 판재의 온간 사각컵 디프드로잉에서 금형 설계에 대한 성형성 민감도의 평가)

  • Kim, G.D.;Kim, H.K.
    • Transactions of Materials Processing
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    • v.16 no.2 s.92
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    • pp.120-125
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    • 2007
  • Magnesium alloy has low formability at room temperature and therefore, in many cases, forming at elevated temperatures is necessary to obtain the required material flow without failure. Tn the present study, square cup deep drawing tests using the magnesium alloy AE31 sheet were experimentally conducted using the porches and dies with different edge radius to evaluate the formability sensitivity to the die design variables. The experimental results showed that the fracture position over the cup wall moved from the punch nose to the flange as the die temperature increased, and that the drawing depth change was more affected by the punch radius than the die radius.

Constitutive Modeling of AZ31B Magnesium Alloys (AZ31B 마그네슘 합금 판재의 구성식 개발)

  • Lee, M.G.;Chung, K.;Kim, H.Y.
    • Transactions of Materials Processing
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    • v.16 no.4 s.94
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    • pp.234-238
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    • 2007
  • Magnesium alloy sheets in room temperature have unusual mechanical properties such as high in-plane anisotropy/asymmetry of yield stress and hardening behavior. In this paper, the continuum plasticity models considering the plastic behavior of AZ31B Mg alloy sheet were derived. A new hardening law based on modified two-surface model was developed to consider the general stress-strain response of metals including Bauschinger effect, transient behavior and the unusual asymmetry. Three deformation modes observed during the continuous tension/compression tests were mathematically formulated with simplified relations between the state of deformation and their histories. To include the anisotropy and asymmetry of the initial yield stress, the Drucker-Prager's pressure dependent yield surface was modified by adding anisotropic constants.

Prediction of Springback by Using Constitutive Equations of Mg Alloy Sheets (마그네슘 합금 구성식을 이용한 스프링백 예측)

  • Lee, M.G.;Chung, K.;Kim, S.J.;Kim, H.Y.
    • Transactions of Materials Processing
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    • v.17 no.2
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    • pp.97-101
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    • 2008
  • Unique constitutive behavior of magnesium alloys as one of hexagonal close packed(hcp) metals has been implemented into the commercial finite element program ABAQUS. The constitutive equations can represent asymmetry in tension-compression yield stresses and flow curves. For the verification purpose, the springback of AZ31B magnesium alloy sheet was measured using the unconstrained cylindrical bending test proposed in Numisheet'2002 benchmark committee. Besides the developed constitutive models, the isotropic models based on tensile and compressive properties were also considered for comparison purpose. The predicted results by the finite element analysis and corresponding experiments showed enhanced prediction capability in springback analysis.

Improvement of Formability of AZ31 Magnesium Alloy Sheet during Warm Deep Drawing (AZ3l 마그네슘합금의 온간디프드로잉시 판재성형성 향상)

  • Rhee, Myeong-Sup;Kang, Dae-Min
    • Transactions of Materials Processing
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    • v.15 no.2 s.83
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    • pp.148-152
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    • 2006
  • In this study, the experiments of warm deep drawing were done with heated die, and with heated die, and blankholder, and cooled punch in order to investigate the formability of AZ31 magnesium alloy sheet in warm deep drawing. For this, warm deep drawing experiments were executed under various temperatures and punch velocities. The results of warm deep drawing with heated die showed that fracture occurred around the punch part at punch velocity of 75mm/min and punch stroke of 10mm under temperature range of 373-523K, but did not occur under temperature range of 548-673K even punch stroke of 25mm. And fracture at the punch stroke of 25mm and the temperature of 523K did not occur under the punch velocity of 30mm/min, but occurred under punch velocity of 75 and 125mm/min. Also warm deep drawing with heated die and blankholder, and cooled punch showed that the temperature range happening maximum height under punch velocity of 10-100mm/min was around 498-523K. Finally, with heating and cooling technique necking of AZ31 magnesium alloy occurred at punch shoulder part under the temperature range of 293-423K, but at die wall part under the temperature range of 473-573K.

Improvement on the Formability of Magnesium Alloy Sheet by Heating and Cooling Method (가열냉각방법에 의한 마그네슘합금의 판재성형성 개선)

  • Kang Dae-Min;Manabe Ken-ich
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.93-98
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    • 2005
  • The purpose of this study is to confirm the improvement of formability of AZ31 magnesium alloy sheet by using local heating and cooling technique. For this, the experiments of warm deep drawing were done under the temperatures of $100^{\circ}C\~400^{\circ}C$, and the punch velocity of 10, 100mm/min. Also FE analysis under the temperatures of blankholder and die of $150^{\circ}C,\;225^{\circ}C\;and\;300^{\circ}C$ for tools(holder and die) was executed with considering heat teansfer. From the results, the formability of AZ31 magnesium alloy, espicially the temperatures of $225^{\circ}C\~250^{\circ}C$ for tools(holder and die)improved remarkably. And the experiments and simulations showed that necking under room temperature for tools occured under the part of punch shoulder while at $300^{\circ}C$ for tools, at the part of die shoulder.

Laser welding of Magnesium alloy sheet for light car body (경량 차체를 위한 마그네슘 합금 압연판재의 레이저 용접)

  • Lee Mok-Yeong;Jang Ung-Seong;Yun Byeong-Hyeon
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.71-73
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    • 2006
  • Magnesium alloys are becoming important material for light weight car body, due to their low specific density but high specific strength. However they have a poor weldability, caused high oxidization tendency and low vapor temperature. In this study, the laser welding performance of magnesium alloys was investigated for automobile application. The materials were rolled magnesium alloy sheet contains 3%Al and 1%Zn. To evaluate the weldability, we examined the appearance of welding bead. The mechanical property was measured for welded specimen by tensile test. And formability was checked with the Erichsen tester. For the results, the performance of weld in laser welding was enough for press forming such as car body. But it was recommended to use filler wire for reduce the under fill.

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