• Title/Summary/Keyword: Machining gap

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A Study on Improved Mechanism of AGV System (AGV시스템의 메커니즘 개량화 연구)

  • Song, Jun-Yeop;Lee, Seung-U;Kim, Gap-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.132-139
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    • 2001
  • In this research, we have developed a load/unload device capable of correcting the position automatically. Characteristic technologies such as compensation, control, guidance and communication have been modified and implemented on an existing electromagnetic guided AGV, helping to realize open system and distributed cooperation. We have applied the developed AGV with remote control and heterogeneous load/unload mechanisms in a machining system composed of various equipment such as machining centers, CMN and AS/RS and found that the AGV provided position error within $\pm$2mm.

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A Study for Improving Surface Roughness and Micro-deburring Effect of Nitinol Shape Memory Alloy by Electropolishing (니티놀 형상기억합금의 표면 거칠기 향상 및 미세 버 제거를 위한 마이크로 전해연마의 가공특성 분석)

  • Shin, Min-Jung;Baek, Seung-Yub;Lee, Eun-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.49-54
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    • 2007
  • Electropolishing, the anodic dissolution process without contact with tools, is a surface treatment method to make a surface planarization using an electrochemical reaction with low current density. Nitinol is a metal alloy composed of Ni and Ti around 50% respectively which has shape memory effect. Nitinol can be put various applications which require purity and high pricision surface of products. The aim of this study is to investigate the characteristic of electropolishing effect for nitinol workpieces. In order to analyze the characteristics of electropolishing effect, surface roughness and micro-burr size were measured in terms of machining conditions such as current density, machining time and electrode gap. The tendencies about improvement of surface roughness and deburring effect by electropolishing for nitinol workpieces were determined.

Experimental Study on the Performance of Finite Bearing Operating in Turbulent Regime (난류영역에서 운전되는 유한폭 저어널베어링에서의 성능특성에 관한 실험적 연구)

  • 이득우;김경웅
    • Tribology and Lubricants
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    • v.8 no.1
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    • pp.44-47
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    • 1992
  • The performance of finite journal bearing operating in turbulent regime was investigated experimentally. In order to obtain experimental data containing surrounding conditions (thermal deformation, machining error etc.) of journal bearing, this study mounted a pressure sensor and a gap sensor on the journal. The data for continuous pressure profile and continuous film thickness profile were presented in this paper.

Combined Error Performance of Machine Tool spindle (스핀들회전오차 종합적성능평가 기술에 관한 연구)

  • 신현장;이석원;박희재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.333-337
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    • 1996
  • The spindle directly affects parts accuracy during machining, or work piece in machine tools. In this paper a comprehensive study is performed combined mr performance of machine tool spindle. The developed methology has been practically applied to a spindle of machine tools.

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A Study on machining characteristics of the Electropolishing of Aluminum alloy (알루미늄 합금의 전해연마 가공특성에 관한 연구)

  • 이은상;김창근
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.2
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    • pp.17-22
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    • 2003
  • Electropolishing is the electrolytic removal of metal in a highly ionic solution by means of an electrical potential and current. It is normally used to remove a very thin layer of material on the surface of a metal part or component. Electropolishing is able to enhance the material properties of a workpiece and to change its physical dimensions. Also, It is suitable for the polishing of both complex shapes and hardened materials, which are difficult to machine mechanically. therefore, the aim of the present study is to investigate the characteristic of Electropolishing A12024 in terms of current density, polishing time and electrode gap, etc.

The Trial Construction of Optimum In-Process Electrolytic Dressing System and the Control Characteristics (최적 연속전해드레싱 시스템의 개발과 제어특성)

  • 김정두;이은상
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.680-687
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    • 1995
  • In recent years, grinding techniques for precision machining of brittle materials used in electric, optical and magnetic parts have been improved by using superabrasive wheel and precision grinding machine. The completion of optimum dressing of superabrasive wheel makes possible the effective precision grinding of brittle materials. But the present dressing system cannot have control of optimum dressing of the superabrasive wheel. This study has proposed a new optimum in-process electrolytic dressing system. This system can carry out optimum in-process dressing of superabrasive wheel, and give very effective control according to gap increase.

Development of Optimum In-process Electrolytic Dressing System in the UItraprecision Grinding (초정밀 연삭용 최적 연속 전해드레싱 시스템의 개발에 관한 연구)

  • 이은상
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.03a
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    • pp.82-103
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    • 1995
  • In recent years grinding techniques for precision machining of brittle materials used in electric optical and magnetic parts have been improved by using superabrasive wheel and precision grinding machine. The completion of optimum dressing of superabrasibve wheel makes possible the effective precision grinding of brittle materials. But the present dressing system cannot have control of optimum dressing of the superabrasive wheel. This study has proposed a new optimum in-process dressing of superabrasive wheel and give very effective control according to gap increase.

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The Organization of Rotational Accuracy Measurement System of NC Lathe Spindle (NC 선반 주축의 회전정도 측정 시스템의 구성)

  • Kim, Young-Seuk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.21-26
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    • 2005
  • It is important to measure the rotational accuracy of NC lathe spindle as it affects to the qualities of all machines machined by the NC lathe using in industries. The bad rotational accuracy of NC lathe spindle are caused mainly by wearness of the spindle in using and quality of spindle when machining and using low level bearings. It occurs especially in case of NC lathes because the cutting force acting to work-piece act on one side to the spindle not to both sides symmetrically. Therefore in this study, constructing experimental appratus for measuring of rotational accuracy by using eddy current type gap sensors, converters, screw terminal, data acquisition board inserted in computer and software f3r data acquisition, DT VEE ver. 5.0 and then error data acquired in the rotational accuracy test of NC lathe spindle are analysed in plots and statistical treatments.

Effect of Surface Modification by Heat Treatment of Co-Cr Alloy (Co-Cr alloy의 열처리에 따른 표면개질의 영향)

  • Park, J.M.;Kim, W.C.
    • Journal of the Korean Society for Heat Treatment
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    • v.23 no.3
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    • pp.137-141
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    • 2010
  • The Co-Cr alloys have clinical histories in dental and orthopaedic implants, and recently in cardiovascular stent applications because the alloys exhibit a high elastic modulus and radiopacity. In order to improve mechanical property of the Co-Cr alloys, electropolishing is employed as the final process. Electropolishing, an anodic dissolution process in the transpassive state, is sensitively affected by process conditions such as current density, machining time, electrode gap. In this study, the effect of heat treatment conditions on surface roughness and inclusion analysis is investigated in Co-Cr alloy (L605). The most smooth surface of Co-Cr alloy is obtained when electropolishing is performed at 15-20 V for 15-30 sec with a electrode gap of 3.5 mm.

Effect of Electropolishing Process on Corrosion Resistance of Co-Cr Alloy (Co-Cr alloy의 전해연마에 따른 부식의 영향)

  • Park, Je-Min;Kim, Wan-Cheol
    • Journal of Surface Science and Engineering
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    • v.43 no.4
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    • pp.199-204
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    • 2010
  • The Co-Cr alloys have clinical histories as dental and orthopaedic implants, and recently as cardiovascular stent applications because they exhibit a high elastic modulus and radiopacity. In order to improve their mechanical and corrosion resistance, electropolishing is employed as the final process. Electropolishing, an anodic dissolution process in the transpassive state, is sensitively affected by process conditions such as current density, machining time, and electrode gap. In this study, the effect of the electropolishing conditions on surface roughness and corrosion resistance is investigated for Co-Cr alloys (L605). The most smooth surface is obtained when electropolishing is performed at 15-20 V for 15-30 sec with a electrode gap of 3.5 mm. It is found out that electropolishing reduces corrosion rate about one-tenth as much.