• Title/Summary/Keyword: Machining evaluation

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A Study on the Machining Accuracy Evaluation Method of High Speed Machining (고속가공 시스템의 가공정밀도 평가방법에 관한 연구)

  • 손덕수;유중학;최성주;이우영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.94-99
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    • 2002
  • KS and ISO have proposed several evaluation methods of conventional machine tools. Even though the accuracy of the tools can be evaluated with these methods, there are still no proper evaluation methods of high speed machining. Because it is hard to evaluate characteristics of high speed machining such as decrease of cutting temperature, cutting force, and reduced machining time. Therefore, new evaluation method for high speed machine should be developed. In this paper, several shapes of model have been proposed to evaluate cutting accuracy of high speed machine.

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A Study on th High Speed Machining Evaluation Method through Shape Machining (형상가공을 통한 고속가공 시스템 평가방법에 관한 연구)

  • 손덕수;유중학;최성주;이우영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.992-995
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    • 2001
  • Several evaluation methods of conventional machine tools have been proposed by KS and ISO. Even though the accuracy of the tools can be evaluated with those methods, there are still no proper evaluation method of high sped machining. Because it is hard to evaluate characteristics of high speed machining such as decrease of cutting temperature, cutting force, and reduced machining time. Therefore, new evaluation method for high speed machine should be developed. In this paper, several shape of model have been proposed to evaluate cutting accuracy of high speed machine.

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A Study on the Accuracy Evaluation Method of High Speed Machining (고속가공 시스템의 정밀도 평가방법에 관한 연구)

  • 손덕수;이안호;이정길;이우영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.335-340
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    • 2004
  • KS and ISO have proposed several evaluation methods of conventional machine tools. Even though the accuracy of the tools can be evaluated with those methods, there are still no proper evaluation methods of high speed machining. Because it is hard to evaluate characteristics of high speed machining such as decrease of cutting temperature, cutting force, and reduced machining time. Therefore, new evaluation method for high speed machine should be developed. In this paper, several shapes of model have been proposed to evaluate cutting accuracy of high speed machine.

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A Study on the Evaluation on High-speed Machining Characteristics of AL7075 (AL7075의 고속가공특성 평가)

  • 이종현;이동주;이응숙;신보성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.220-224
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    • 2001
  • High-speed machining is one of the most effective technologies to improve productivity. Because of the high speed and high feedrate, high-speed machining can give great advantages for the machining of dies and molds. To perform efficient high-speed machining, evaluation of high speed machinability must be studied preferentially and it can be identified by investigation of cutting force. To measure cutting force in high-speed machining, dynamometer has to have high natural frequency. In this paper, The dynamometer which has high natural frequency used to measure the cutting force in various cutting conditions. High-speed machining characteristics are evaluated by the cutting force, FFT analysis of the cutting force and chip formation.

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Evaluation of machining characteristics according to cutting condition of hardened steel in high speed machining (고경도 금형강(SKD61)의 고속가공에서 절삭조건 변화에 따른 가공성 평가)

  • 김득현;강명창;이득우;김정석;김광호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.878-881
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    • 2000
  • Recently high speed machining is being studied actively to reduce machining time and to improve machining precision. To perform efficient high speed machining, evaluation of high speed machinability must be studied preferentially and it can be identified by investigation of cutting force, tool wear and surface roughness. In this study. the cutting force and tool wear and surface roughness are investigated in case of various cutting conditions for hardened die steel.

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A study on the Analysis and Evaluation of Cutting forces for High Speed Machining by a Ball-end mill (볼엔드밀의 고속가공에서 절삭력 분석 및 평가에 관한 연구)

  • Lee Choon Man;Ryu Seung Pyo;Ko Tae Jo;Jung Jong Yun;Chung Won Jee
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.5 s.170
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    • pp.167-174
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    • 2005
  • High-speed machining is one of the most effective technologies to improve productivity Because of the high speed and high feed rate, high-speed machining can give great advantages for the machining of dies and molds. This paper describes on the analysis and evaluation of cutting force in high-speed machining. Cutter rotation directions, slope directions, spindle revolution and depth of cut are control factors for cutting force. The effect of the control factors on cutting force is investigated for the high speed machining of STD11.

Evaluation and Optimization of Machining Process Considering Environmental Effects (환경영향을 고려한 절삭공정의 평가 및 최적화)

  • 장윤상
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.209-219
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    • 2000
  • A method is developed to evaluate machining process and to determine the optimal machining conditions considering the environmental effects. The method Is based on the evaluation attributes from the general LCA programs and the analysis technique of AHP from HHS. To assist the analysis. the mass models of cutting energy, tools, and fluids are developed. The models may be used for both quantitative prediction of the uses and disposed masses of materials and optimization of the machining conditions. The algorithm with the mass models is applied to the milling process planning. The process to survey the environmental data, calculate the used mass, and evaluate the alternatives is demonstrated. This demonstration illustrates the of the change of process conditions of the decision making.

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Machinability evaluation and development of monitoring technique in high-speed machining (고속 가공성 평가 및 가공상태 모니터링 기술 개발)

  • 김전하;김정석;강명창;나승표;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.47-51
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    • 1997
  • The high speed machining which can improve the production and quality in machining has been adopted remarkably in dietmold industry. As the speed of machine tool spindle increases, the machinability evaluation and monitoring of high speed machining is necessary. In this study, the machinability of 30, 000rpm class spindle was evaluated by using the developed tool dynamometer and the machining properties of high hardened and toughness materials in high speed were examined. Finally, the in-process monitoring technologies of tool wear were presented through the prediction by the experimental formula and pattern recognition by the neural network.

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A Study on High Speed Machining Distortion Characteristics of Aluminum Lithium Alloys Wing Rib (Al-Li 합금 윙립의 고속가공 변형특성에 관한 연구)

  • Lee, In-Su;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.111-118
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    • 2014
  • Aluminum lithium alloys are new materials developed for lightweight aircraft parts. However, as compared with conventional aluminum alloys in high-speed machining, problems such as tool wear, machining distortion, and cutting ability arise. This study presents the machining distortion characteristics of an Al-Li alloy wing tip in relation to the cutting heat in high-speed machining. A machining experiment was conducted with high-speed machining equipment for an evaluation of the machining distortion characteristics, with each machining stage temperature change of the workpiece machining surface, and the inside and outside temperature changes of the equipment measured. By measuring the amount of distortion of the workpiece before and after machining, the cutting heat was analyzed with regard to its effect on machining distortion in the product.

The Study on the Wafer Surface and Pad Characteristic for Optimal Condition in Wafer Final Polishing (최적조건 선정을 위한 Pad 특성과 Wafer Final Polishing의 가공표면에 관한 연구)

  • Won, Jong-Koo;Lee, Eun-Sang;Lee, Sang-Gyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.26-32
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    • 2012
  • Polishing is one of the important methods in manufacturing of Si wafers and in thinning of completed device wafers. This study will report the characteristic of wafer according to processing time, machining speed and pressure which have major influence on the abrasion of Si wafer polishing. It is possible to evaluation of wafer abrasion by load cell and infrared temperature sensor. The characteristic of wafer surface according to processing condition is selected to use a result data that measure a pressure, machining speed, and the processing time. This result is appeared by the characteristic of wafer surface in machining condition. Through that, the study cans evaluation a wafer characteristic in variable machining condition. It is important to obtain optimal condition. Thus the optimum condition selection of ultra precision Si wafer polishing using load cell and infrared temperature sensor. To evaluate each machining factor, use a data through each sensor. That evaluation of abrasion according to variety condition is selected to use a result data that measure a pressure, machining speed, and the processing time. And optimum condition is selected by this result.