• Proceedings of the KSME Conference
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• 2001.11a
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• pp.753-759
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• 2001

The purpose of this study is to suggest the machining technique of the constant control of cutting speed in order to improve precision machining and tool life in high speed machining using ball end mill. Cutting speed is changed in machining free form surface like free form surface. So, we don't have supreme surface form and toll life on machining. The way to solving this problem is that we should be settled to optimal cutting speed in free form surface machining. And, to improve precision machining is executed high speed machining method to output optimum NC data with developed constant control of cutting speed program after modeling of CAD/CAM. In this paper, a comparison was made of the cutting precision and tool life in conventional cutting and those in free form surface machining applying the program developed.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.8
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• pp.30-38
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• 2003

High-speed machining is one of the most effective technology to enhance productivity especially for hardened die material. High-speed machining can give great advantages for machining of dies and molds. But selection of machining condition is very difficult because of complicated machining mechanism. This paper presents the selection of machining condition in high-speed machining of STD11. Depth of cut, feed rate and spindle revolution are control factors. The effect of the control factors on surface roughness and machining error in Z-direction is discussed to improve machining accuracy.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.6
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• pp.1053-1059
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• 2002

The purpose of this study is to suggest how the machining technique of constant control of cutting speed can improve precision machining and tool life in high speed machining using a ball end mill. Cutting speed is changed in machining fee form surfaces such as connecting rod die. So, we don't have supreme surface form and tool life on machining. To solve this problem we should settle on optimal cutting speeds in free form surface machining. And, to improve precision machining, We must execute high speed machining methods to output optimum NC data using developed constant control of cutting speed program after modeling by CAD/CAM. In this paper, a comparison was made of the cutting precision and tool life in conventional cutting and those in connecting rod machining applying the program developed.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.8
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• pp.81-87
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• 1998

High-speed machining is one of the most effective technologies to improve productivity. Because of the high speed and high feedrate, high-speed machining can give great advantages for the machining of dies and molds. In this paper, high-speed machining for HP-4 die material was carried out with a coated tungsten carbide ball endmill. In the high-speed machining, the cutting force and surface roughness of workpiece show various characteristics in different cutting conditions. Especially, the surface roughness of the workpiece depends largely on pick feed and feed-per-revolution of the ball endmill. In the condition where pick feed and feed-per-revolution are equal, better surface roughness is measured. By obtaining good surface roughness at high speed, efficiency of machining can be increased.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.27 no.2
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• pp.37-43
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• 2004

High speed machining is a machining process which cuts materials with the fast movement and rotation of a spindle in a machine tool. It reduces machining time because of the high feed and the high speed of a spindle. In addition it gets rid of post processes for high precision machining. When the high speed machining is applied to especially hardened steel, operators should select the proper parameters of machining. This can produce machining surfaces which is qualified with good surface roughness. This paper presents a method for selecting machining parameters to minimize surface roughness with high speed machining in cutting the hardened steels. Experimental data for surface roughness are collected in a machining shop based on the cutting feed and the spindle rotation. The data fits in hi-cubic polynomial surface of mathematical form. From the model this research minimize the surface roughness to find the optimal values of the feed and the spindle speed. This paper presents a program which automatically generates optimal solutions from the raw data of experiments.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.393-396
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• 1997

High-speed machining is one of the most effective technologies to improve productivity. Because of the high speed and high feed rate, high-speed machining can give great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut and feed rate are control factors. The effect of the control factors on machining accuracy is investigated using two-way factorial design.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.04a
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• pp.346-351
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• 2001

The technique of high speed machining is widely studied in machining field. Because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool for high speed machining is not close behind that of machining tool. So in this study, we made 4 types flat end mill for obtaining data according to tool shape. Especially, we concentrated in helix angle and number of cutting edge. First we confirmed cutting condition by several experiments and measuring cutting force, tool life, tool wear and chip shape according to cutting length. In results, we acquired the fact that 45 degree helix angle and six cutting edge tool is suitable for high speed machining.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.7
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• pp.88-96
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• 2002

High-speed machining is one of the most effective technologies to improve productivity. Because of the high speed and high feed rate, high-speed machining can give great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut, feed rate and spindle revolution are control factors. The effect of the control factors on machining accuracy is investigated using two-way factorial design.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.10a
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• pp.324-328
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• 2002

Recently, in machining industry much progress has been made by taking advantage of high speed machining. On the other hand as disadvantage high speed machining involves shortening the life of cutting tool. In this research we want to evaluate the performance of appropriate endmill for high speed machining in accordance with surface roughness of land width and clearance angle of flat-endmill

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.36-40
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• 1996

The high-speed machining is one of the most effective technology to improve productivity. Because of the high speed and high feedrate, high-speed machining can give great advantages for the machining of dies and moulds. In this paper, high-speed milling for HP-4 die material was carried out with coated tungsten carbide ball endmill. In the high-speed machining, the cutting force and surface roughness of workpiece show very various characteristics at different cutting conditions. Especially surface roughness of workpiece depends largely on pick feed and feed per revolution of ball endmill. In the condition that pick feed and feed per revolution are equal, better surface roughness is measured. By obtaining good surface roughness at high speed, efficiency of machining can be increased.