• 제목/요약/키워드: Machining Distortion

검색결과 26건 처리시간 0.025초

분말 고속도공구강 평엔드밀의 공구마멸 평가 (Evaluation of Tool Wear of P/M High Speed Steel Flat Endmill)

  • 정하승;고태조;김희술;배종수;김용진
    • 한국정밀공학회지
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    • 제19권4호
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    • pp.154-160
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    • 2002
  • Powder metallurgy(P/M) process has been used for the production of high performance high-speed steels. P/M high speed steel has more uniform and fine microstructure than those of conventional wrought products. Therefore, it offers distinct advantages over conventional tool steels. The superior uniformity of composition and fine microstrucure lead to excellent toughness and less distortion during heat treatment, which in turn can reduce total grinding costs and provides other benefits, such as uniform hardness and increased tool life. From these reasons, milling, hole machining, broaching, and gear manufacturing tools are major applications of P/M high-speed steels. In this research, we evaluated tool wear of flat endmill which is made of P/M high-speed steel from the view point of cutting tool performance.

스캐너를 이용한 AZ31 극박판재와 AZ91D 다이캐스팅 프레임의 고속레이저용접 (Fast laser welding with scanner on the joint between AZ31 thin sheet and die-casted AZ91D frame for smart phone application)

  • 이목영;서민홍
    • 한국레이저가공학회지
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    • 제18권1호
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    • pp.1-6
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    • 2015
  • High welding speed and narrow weld seam are favorable for welding of magnesium alloy. Magnesium alloy is recommended for the smart frame because it has several advantages such as low density, high thermal conductivity, EMI shielding capability and good cast ability. This study is for the assembly welding of the magnesium smart frame with high productivity, good performance and low cost. The window for battery on AZ91D frame produced by die-casting was prepared by CNC machining. Corresponding AZ31 blank of 0.2mm thickness was prepared by die-blanking cut. All system set was fixed at the stationary bed but the laser beam was manipulated by scanner up-to 1,000mm/s speed. The weld joint between AZ31 sheet and AZ91D frame was welded by fiber laser on 850~1,000W output power. The joint showed penetration enough but some humping bead. The distortion by the weld heat was almost free because of the quick dissipation of the heat by small beam size and fast welding. Consequently, the thinner magnesium foil was assembled successfully to the magnesium frame of mobile phone.

Influence of porcelain veneering on the marginal fit of Digident and Lava CAD/CAM zirconia ceramic crowns

  • Pak, Hyun-Soon;Han, Jung-Suk;Lee, Jai-Bong;Kim, Sung-Hun;Yang, Jae-Ho
    • The Journal of Advanced Prosthodontics
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    • 제2권2호
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    • pp.33-38
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    • 2010
  • PURPOSE. Marginal fit is a very important factor considering the restoration's long-term success. However, adding porcelain to copings can cause distortion and lead to an inadequate fit which exposes more luting material to the oral environment and causes secondary caries. The purpose of this study was to compare the marginal fit of 2 different all-ceramic crown systems before and after porcelain veneering. This study was also intended to verify the marginal fit of crowns originated from green machining of partially sintered blocks of zirconia (Lava CAD/CAM system) and that of crowns obtained through machining of fully sintered blocks of zirconia (Digident CAD/CAM system). MATERIALS AND METHODS. 20 crowns were made per each system and the marginal fit was evaluated through a light microscope with image processing (Accura 2000) at 50 points that were randomly selected. Each crown was measured twice: the first measurement was done after obtaining a 0.5 mm coping and the second measurement was done after porcelain veneering. The means and standard deviations were calculated and statistical inferences among the 2 groups were made using independent t-test and within the same group through paired t-test. RESULTS. The means and standard deviations of the marginal fit were $61.52{\pm}2.88{\mu}m$ for the Digident CAD/CAM zirconia ceramic crowns before porcelain veneering and $83.15{\pm}3.51{\mu}m$ after porcelain veneering. Lava CAD/CAM zirconia ceramic crowns showed means and standard deviations of $62.22{\pm}1.78{\mu}m$ before porcelain veneering and $82.03{\pm}1.85{\mu}m$ after porcelain veneering. Both groups showed significant differences when analyzing the marginal gaps before and after porcelain veneering within each group. However, no significant differences were found when comparing the marginal gaps of each group before porcelain veneering and after porcelain veneering as well. CONCLUSION. The 2 all-ceramic crown systems showed marginal gaps that were within a reported clinically acceptable range of marginal discrepancy.

Laser Scanning Unit용 FΘ 렌즈 개발 (Development of Ftheta Lens for Laser Scanning Unit)

  • 정인숙;반민성;손광은;이병백
    • 대한기계학회논문집 C: 기술과 교육
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    • 제1권1호
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    • pp.13-19
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    • 2013
  • $F{\theta}$ 렌즈는 레이저 프린터의 LSU(Laser Scanning Unit)의 중요 부품으로서 $F{\theta}$ 렌즈를 통과한 주사빔의 상 위치는 주사빔의 렌즈 입사각에 비례한다. 본 논문에서는 당사에서 개발한 A4 사이즈용 $F{\theta}$ 렌즈를 설계, 제작하고 보정하는 과정을 소개하였다. 렌즈 개발에서 광학설계는 Zemax를 사용하였고 주사빔의 주주사방향 및 부주사방향의 왜곡을 최소화 하기 위하여 렌즈면은 특수한 토릭면으로 하였다. 렌즈 금형은 1nm 의 분해능을 갖는 초정밀 가공기로 제작하였다. 렌즈 사출 후 성능을 평가하고 측정값과 설계값의 차이를 바탕으로 설계보정식을 유도하여 렌즈 금형을 수정하였다. 금형 수정 후 사출렌즈의 재측정 결과 초기 설계값에 가까운 성능을 확인하였다.

풍력발전기 블레이드 처짐 측정을 위한 다중화 센서 탐촉자 설계 제작 (Fabrication of a Multiplexing Sensor Probe for Measuring the Blade Deflection of a Wind Power Generator)

  • 김지대;이동주
    • 한국생산제조학회지
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    • 제23권2호
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    • pp.178-185
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    • 2014
  • This paper describes a fabrication multiplexing sensor probe that employs a fiber Bragg grating(FBG) based on multiple measurements to determine the blade deflection of a wind power generator the reliability analysis of this probe is also presented. To diminish the temperature sensitivity of the FBG sensor, we form multiple CFRPs onto the upper and lower layers of the FBG and package it with an epoxy resin. As a result, the depth of the CFRP is 1mm, and the temperature sensitivity is $2.39pm/^{\circ}C$. We construct a sensor network utilizing the fabricated sensor with a blade beam model. As the number of pendulums is increased on the fore-end of the beam, the strain value is measured. The strain variation is calculated from the measurement of the load on the blade beam model by monitoring the strain of the FBG sensor. When the linear equation is applied, the strain error is 0.4% and when the finite difference method is used, the tip deflection error is 3.3%. The displacement error derived from the strain value of the FBG sensor is 4.39%. The calculated result between the measured value of the dead-end of the beam and the strain is less than 2.46% tip distortion error. Therefore, our proposed multiplexing sensor probe is a low-cost and high-reliability solution for a commercial wind power generator.

차동 전자 트랜스듀서를 이용한 이식형 인공중이 시스템의 실험적 검증 (Experimental Verification of Implantable Middle Ear System using the Differential Electromagnetic Type Transducer)

  • 송병섭;이기찬;원철호;박세광;이상흔;조진호
    • 대한의용생체공학회:의공학회지
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    • 제23권3호
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    • pp.217-225
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    • 2002
  • 이식형 인공중이는 일반적인 공기전도형 보청기가 가지는 난점인 고이득에서의 왜곡과 음향 피이드백에 의한 링잉 현상을 해결할 수 있는 동시에 음질과 주파수 특성 및 청음명료도가 우수하다 본 논문에서는 마이크로머시닝 기술을 이용하여 차동 전자 트랜스듀서를 제작한 후 이를 사용하여 이식형 인공중이 시스템을 구현하였다. 제작된 시스템을 이용하여 무부하 진동실험. 사체를 이용한 부하진동실험 및 살아있는 개를 이용하여 동물이식실험을 실시함으로써 이의 성능을 확인하였다. 무부하 진동실험을 통하여 제작된 트랜스듀서는 입력되는 소리신호와 같은 형태의 진동을 일으킴을 확인하였고, 사체의 이소골에 트랜스듀서를 이식하고 부하실험을 실시함으로써 트랜스듀서의 이소골 구동능력과 진동특성을 조사하였다. 그리고 개를 이용하여 동물이식실험을 실시한 후 뇌간 유발 반응검사를 실시함으로써 생체 내에서의 이식형 인공중이의 동작을 확인하였다. 이를 통하여 제작된 차동 전자 트랜스듀서를 이용한 이식형 인공중이 시스템의 성능을 검증하였고 난청자에게 적용할 경우에도 잘 동작할 수 있음을 증명함으로써 임상실험을 실시할 수 있는 근거를 마련하였다.