• Title/Summary/Keyword: Machining Distortion

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Evaluation of Tool Wear of P/M High Speed Steel Flat Endmill (분말 고속도공구강 평엔드밀의 공구마멸 평가)

  • Jung, Ha-Seung;Ko, Tae-Jo;Kim, Hee-Sool;Bae, Jong-Soo;Kim, Yong-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.4
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    • pp.154-160
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    • 2002
  • Powder metallurgy(P/M) process has been used for the production of high performance high-speed steels. P/M high speed steel has more uniform and fine microstructure than those of conventional wrought products. Therefore, it offers distinct advantages over conventional tool steels. The superior uniformity of composition and fine microstrucure lead to excellent toughness and less distortion during heat treatment, which in turn can reduce total grinding costs and provides other benefits, such as uniform hardness and increased tool life. From these reasons, milling, hole machining, broaching, and gear manufacturing tools are major applications of P/M high-speed steels. In this research, we evaluated tool wear of flat endmill which is made of P/M high-speed steel from the view point of cutting tool performance.

Fast laser welding with scanner on the joint between AZ31 thin sheet and die-casted AZ91D frame for smart phone application (스캐너를 이용한 AZ31 극박판재와 AZ91D 다이캐스팅 프레임의 고속레이저용접)

  • Lee, Mok-Young;Seo, Min-Hong
    • Laser Solutions
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    • v.18 no.1
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    • pp.1-6
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    • 2015
  • High welding speed and narrow weld seam are favorable for welding of magnesium alloy. Magnesium alloy is recommended for the smart frame because it has several advantages such as low density, high thermal conductivity, EMI shielding capability and good cast ability. This study is for the assembly welding of the magnesium smart frame with high productivity, good performance and low cost. The window for battery on AZ91D frame produced by die-casting was prepared by CNC machining. Corresponding AZ31 blank of 0.2mm thickness was prepared by die-blanking cut. All system set was fixed at the stationary bed but the laser beam was manipulated by scanner up-to 1,000mm/s speed. The weld joint between AZ31 sheet and AZ91D frame was welded by fiber laser on 850~1,000W output power. The joint showed penetration enough but some humping bead. The distortion by the weld heat was almost free because of the quick dissipation of the heat by small beam size and fast welding. Consequently, the thinner magnesium foil was assembled successfully to the magnesium frame of mobile phone.

Influence of porcelain veneering on the marginal fit of Digident and Lava CAD/CAM zirconia ceramic crowns

  • Pak, Hyun-Soon;Han, Jung-Suk;Lee, Jai-Bong;Kim, Sung-Hun;Yang, Jae-Ho
    • The Journal of Advanced Prosthodontics
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    • v.2 no.2
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    • pp.33-38
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    • 2010
  • PURPOSE. Marginal fit is a very important factor considering the restoration's long-term success. However, adding porcelain to copings can cause distortion and lead to an inadequate fit which exposes more luting material to the oral environment and causes secondary caries. The purpose of this study was to compare the marginal fit of 2 different all-ceramic crown systems before and after porcelain veneering. This study was also intended to verify the marginal fit of crowns originated from green machining of partially sintered blocks of zirconia (Lava CAD/CAM system) and that of crowns obtained through machining of fully sintered blocks of zirconia (Digident CAD/CAM system). MATERIALS AND METHODS. 20 crowns were made per each system and the marginal fit was evaluated through a light microscope with image processing (Accura 2000) at 50 points that were randomly selected. Each crown was measured twice: the first measurement was done after obtaining a 0.5 mm coping and the second measurement was done after porcelain veneering. The means and standard deviations were calculated and statistical inferences among the 2 groups were made using independent t-test and within the same group through paired t-test. RESULTS. The means and standard deviations of the marginal fit were $61.52{\pm}2.88{\mu}m$ for the Digident CAD/CAM zirconia ceramic crowns before porcelain veneering and $83.15{\pm}3.51{\mu}m$ after porcelain veneering. Lava CAD/CAM zirconia ceramic crowns showed means and standard deviations of $62.22{\pm}1.78{\mu}m$ before porcelain veneering and $82.03{\pm}1.85{\mu}m$ after porcelain veneering. Both groups showed significant differences when analyzing the marginal gaps before and after porcelain veneering within each group. However, no significant differences were found when comparing the marginal gaps of each group before porcelain veneering and after porcelain veneering as well. CONCLUSION. The 2 all-ceramic crown systems showed marginal gaps that were within a reported clinically acceptable range of marginal discrepancy.

Development of Ftheta Lens for Laser Scanning Unit (Laser Scanning Unit용 FΘ 렌즈 개발)

  • Jeong, In-Sook;Ban, Min-Sung;Son, Kwang-Eun;Lee, Byoung-Bag
    • Transactions of the KSME C: Technology and Education
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    • v.1 no.1
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    • pp.13-19
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    • 2013
  • Ftheta Lens, whose image height is proportional to its field view angle, is one of the most important parts in Laser Scanning Unit(LSU). In this paper $f{\theta}$ lens design, mold production and modification method of lens design and mold are introduced. Lens design was carried out with Zemax and Special Toric surfaces were applied for lens surfaces to minimize distortion both in main and sub scanning directions. And a high precision machine with 1nm resolution was used to fabricate lens mold cores. After injection the lens was evaluated and the difference from design was examined. This difference was compensated by modifying lens design and new lens mold cores were made according to modified lens design to obtain the quality of original design.

Fabrication of a Multiplexing Sensor Probe for Measuring the Blade Deflection of a Wind Power Generator (풍력발전기 블레이드 처짐 측정을 위한 다중화 센서 탐촉자 설계 제작)

  • Kim, Ji-Dea;Lee, Dong-Ju
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.178-185
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    • 2014
  • This paper describes a fabrication multiplexing sensor probe that employs a fiber Bragg grating(FBG) based on multiple measurements to determine the blade deflection of a wind power generator the reliability analysis of this probe is also presented. To diminish the temperature sensitivity of the FBG sensor, we form multiple CFRPs onto the upper and lower layers of the FBG and package it with an epoxy resin. As a result, the depth of the CFRP is 1mm, and the temperature sensitivity is $2.39pm/^{\circ}C$. We construct a sensor network utilizing the fabricated sensor with a blade beam model. As the number of pendulums is increased on the fore-end of the beam, the strain value is measured. The strain variation is calculated from the measurement of the load on the blade beam model by monitoring the strain of the FBG sensor. When the linear equation is applied, the strain error is 0.4% and when the finite difference method is used, the tip deflection error is 3.3%. The displacement error derived from the strain value of the FBG sensor is 4.39%. The calculated result between the measured value of the dead-end of the beam and the strain is less than 2.46% tip distortion error. Therefore, our proposed multiplexing sensor probe is a low-cost and high-reliability solution for a commercial wind power generator.

Experimental Verification of Implantable Middle Ear System using the Differential Electromagnetic Type Transducer (차동 전자 트랜스듀서를 이용한 이식형 인공중이 시스템의 실험적 검증)

  • 송병섭;이기찬;원철호;박세광;이상흔;조진호
    • Journal of Biomedical Engineering Research
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    • v.23 no.3
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    • pp.217-225
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    • 2002
  • The implantable middle ear(IME) system, which has good sound quality. superior sound intelligibility and wide frequency characteristics. can resolve the sound distortion and ringing effect by sound feedback at high gain operation those are the major problems of conventional hearing aid. In this paper, we have manufactured the IME system using differential electromagnetic transducer(DET) and verified the performance of the system by carrying out vibration and animal implanting experiment. The DET was manufactured using micro-machining technology and vibration experiment of the transducer was performed to inspect whether the transducer could vibrate in accordance with the applied sound signal or not. And the result of the loaded experiment using temporal bone sampled from cadaver showed that the transducer can drive the middle ear bone and transmit the signal to inner ear After the internal unit of IME system was implanted in a dog. the auditory brainstem response (ABR) test was carried out. The result of the test indicated the Proper behavior of the IME system in the living body From the results of the experiments, it is verified that the manufactured system ewll work well when it is applied to human and a basis of clinical experiment of IME system to real human hearing impaired was be arranged.