• 제목/요약/키워드: Machinery fault simulator

검색결과 6건 처리시간 0.023초

기계 결함 시뮬레이터(MFS)를 이용한 결함 신호 분석 (Fault Detection Analysis by Using a Machinery Fault Simulator)

  • 배태한;장석동;송철기
    • 한국자동차공학회논문집
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    • 제13권1호
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    • pp.126-131
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    • 2005
  • This paper presents experimental results by using the machinery fault simulator which is monitoring its conditions with an acceleration signal. Components of the machinery, for example, motor, belt pulley, belt, bearing, and gear, with artificial defects were used for the experiment.

Fault Diagnosis of Rotating Machinery Based on Multi-Class Support Vector Machines

  • Yang Bo-Suk;Han Tian;Hwang Won-Woo
    • Journal of Mechanical Science and Technology
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    • 제19권3호
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    • pp.846-859
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    • 2005
  • Support vector machines (SVMs) have become one of the most popular approaches to learning from examples and have many potential applications in science and engineering. However, their applications in fault diagnosis of rotating machinery are rather limited. Most of the published papers focus on some special fault diagnoses. This study covers the overall diagnosis procedures on most of the faults experienced in rotating machinery and examines the performance of different SVMs strategies. The excellent characteristics of SVMs are demonstrated by comparing the results obtained by artificial neural networks (ANNs) using vibration signals of a fault simulator.

산업용 터보기기 결함 진단을 위한 복합적 데이터베이스 구조의 퍼지 전문가 시스템 (A Fuzzy Expert System Based on Hybrid Database for Fault Diagnosis of Industrial Turbomachinery)

  • 백두진;김승종;김창호;장건희;이용복
    • 한국소음진동공학회논문집
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    • 제13권9호
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    • pp.703-712
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    • 2003
  • This paper suggests a fuzzy expert system for fault diagnosis of rotating machinery, based on modulated databases. In the proposed system, alarm and trip levels are set based on ISO, considering operating condition, machinery type and maintenance history. Input signals for diagnosis, such as sub-and super-harmonic components of vibration and mean value, are normalized from 0 to 1 under the threshold level and otherwise equal to one so that chronic faults slightly below the threshold level can be monitored. The database for diagnosis consists of two modules: the well-known Sohre's chart module and if-then type rules. The Sohre's chart is utilized for the most common problems of high-speed turbomachinery, while the rule-based module, which was collected from many papers and reports, is for diagnosing peculiar faults according to the type of machinery. To infer the results from two modules, a fuzzy operation of Yager sum was adopted. Using a simulator constructed in laboratory, experimental verification was performed for the cases of unbalance and resonance which were intended. The experimental results show that the proposed fuzzy expert system has feasibility in practical diagnosis of rotating machinery.

모듈 구조 데이터베이스 기반의 터보기기 결함 진단용 하이브리드 퍼지 전문가 시스템 (A Hybrid Fuzzy Expert System Based on Module-type Database for Fault Diagnosis of Turbomachinery)

  • 백두진;김승종;김창호;곽현덕;장건희;이용복
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 춘계학술대회논문집
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    • pp.303-312
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    • 2003
  • This paper suggests a fuzzy expert system for fault diagnosis of rotating machinery, based on modulated databases. In the proposed system, alarm and trip levels are set based on ISO, considering operating condition, machinery type and maintenance history. Input signals for diagnosis, such as sub- and super-harmonic components of vibration and mean value, are normalized from 0 to 1 under the threshold level and otherwise equal to one so that chronic faults slightly below the threshold level can be monitored. The database for diagnosis consists of two modules: the well-known Sohre's chart module and if-then type rules. The Sohre's chart is utilized for the most common problems of high-speed turbomachinery, while the rule-based module, which was collected from many papers and reports, is for diagnosing peculiar faults according to the type of machinery. To infer the results from two modules, a fuzzy operation of Yager sum was adopted. Using a simulator constructed in laboratory, experimental verification was performed for the cases of resonance and housing looseness which were intended. The experimental results show that the proposed fuzzy expert system has feasibility in practical diagnosis of rotating machinery.

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위너 필터와 충격 펄스 카운팅을 이용한 저속 기계용 구름 베어링의 결함 검출 (Fault Detection of Rolling Element Bearing for Low Speed Machine Using Wiener Filter and Shock Pulse Counting)

  • 박성택;원종일;박성범;우흥식
    • 한국소음진동공학회논문집
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    • 제22권12호
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    • pp.1227-1236
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    • 2012
  • The low speed machinery faults are usually caused by the bearing failure of the rolling elements. As the life time of the bearing is limited, the condition monitoring of bearing is very important to maintain the continuous operation without failures. A few monitoring techniques using time domain, frequency domain and fuzzy neural network vibration analysis are introduced to detect and diagnose the faults of the low speed machinery. This paper presents a method of fault detection for the rolling element bearing in the low speed machinery using the Wiener filtering and shock pulse counting techniques. Wiener filter is used for noise cancellation and it clearly makes the shock pulse emerge from the time signal with the high level of noise. The shock pulse counting is used to determine the various faults obviously from the shock signal with transient pulses not related with the bearing fault. Machine fault simulator is used for the experimental measurement in order to verify this technique is the powerful tool for the low speed machine compared with the frequency analysis. The test results show that the method proposed is very effective parameter even for the signal with high contaminated noise, speed variation and very low energy. The presented method shows the optimal tool for the condition monitoring purpose to detect the various bearing fault with high accuracy.

바이스펙트럼의 신경회로망 적용에 의한 회전기계 이상진단에 관한 연구 (A Study on the Fault Diagnosis of Rotating Machinery Using Neural Network with Bispectrum)

  • 오재응;이정철
    • 한국자동차공학회논문집
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    • 제3권6호
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    • pp.262-273
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    • 1995
  • For rotating machinery with high speed and high efficiency, large labor and high expenses are required to conduct machine health monitoring. Therefore, it becomes necessary to develop new diagnosis technique which can detect abnormalities of the rotating machinery effectively. In this paper, it is identified that bispectrum analysis technique can be successfully applied to dectect the abnormalities of the roating machinery through computer simulation, and results of the bispectrum analysis are patterned in griding form. Further, pattern recognition technique using back propagation algorithm, which is one of neural network algorithm, being consisted of patterned input layer and output layer for abnormal status, is applied to detect the abnormalities of simulator which is able to make up various kinds of abnorml conditions(misalignment, unbalance, rubbing etc.) of the rotating machinery.

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