• Title/Summary/Keyword: Machinery Condition

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Report on Predictive Maintenance System using Condition Monitoring System of Hydro-turbine Generator (수차발전기 상태진단시스템을 이용한 예지보전체계 사례)

  • Ko, Sung-Ho;Jeong, Yong-Chae;Choi, Seong-Pil;Kwack, Young-Kyun;Han, Seung-Yeul
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.1
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    • pp.29-34
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    • 2010
  • The purpose of this study is to explain the importance of Vibration Monitoring Device by introducing an example of Predictive Maintenance System using Condition Monitoring System of Hydro-turbine generator. Confirming vibration of generation equipment is commissioning procedure during equipment completion for checking guaranteed items. Data from Generator output range are used to determine output band to continue the performance of equipment. The Vibration Monitoring System is not absolute method of maintenance, but if it is used well with expert, it will be visible, data-analyzed, scientific maintenance more than others. And also, Condition Monitoring System is very important for remote controlled small hydro-power plant although most of it is installed in Large hydro-power plant.

A Study on Friction Coefficient Prediction of Hydraulic Driving Members by Neural Network (신경회로망에 의한 유압구동 부재의 마찰계수 추정 에 관한 연구)

  • 김동호
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.5
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    • pp.53-58
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    • 2003
  • Wear debris can be collected from the lubricants of operating machinery and its morphology is directly related to the fiction condition of the interacting materials from which the wear particles originated in lubricated machinery. But in order to predict and estimate working conditions, it is need to analyze the shape characteristics of wear debris and to identify. Therefore, if the shape characteristics of wear debris is identified by computer image analysis and the neural network, The four parameter (50% volumetric diameter, aspect, roundness and reflectivity) of wear debris are used as inputs to the network and learned the friction. It is shown that identification results depend on the ranges of these shape parameters learned. The three kinds of the wear debris had a different pattern characteristic and recognized the friction condition and materials very well by neural network. We resented how the neural network recognize wear debris on driving condition.

Effect of Operating Condition Change on the Conversion Efficiency of TWC with HCNG Engine (운전조건 변화가 HCNG 엔진용 삼원촉매 전환효율에 미치는 영향)

  • Kim, Chang-Gi;Lee, Sung-Won;Yi, Ui-Hyung;Park, Cheol-Woong;Lee, Sun-Youp;Choi, Young;Lee, Jang-Hee
    • Journal of the Korean Institute of Gas
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    • v.19 no.6
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    • pp.40-46
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    • 2015
  • Stoichiometric combustion engine with Three-way catalyst had an advantage that can reduce the harmful emissions effectively. Fuel equivalence ratio controlled from engine is very important because Fuel equivalence ratio with high conversion efficiency was narrow. This study analyzed the conversion efficiency under whole range of operating area for to evaluate the performance of three-way catalyst. In order to identify the Optimum conversion efficiency, the conversion efficiency due to change the control value of fuel equivalence ratio was investigated. The result show that conversion efficiency of emissions(more than 95%) has discovered by means of fuel equivalence ratio control at each test condition. As engine power increases, optimal fuel equivalence ratio tended to increase linearly under operating conditions of similar exhaust gas temperature.

온도-비열 가속모형을 적용한 유압호스 조립체의 수명특성 연구

  • Lee, Gi-Cheon;Kim, Hyeong-Ui;Jo, Yu-Hui;Sim, Seong-Bo
    • Proceedings of the Korean Reliability Society Conference
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    • 2011.06a
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    • pp.281-288
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    • 2011
  • Hydraulic hose assemblies deliver a fluid power in various oil pressure equipments such as construction machinery, automobile, aircraft, industrial machinery, machine tools, and machinery for ships, or they are used as pipes in oil pressure circuit. However, as the traditional measure for estimating life under the influence of various external factors incurs hardship in terms of time and expenses, it is essential to take accelerated life test by choosing the factor that suits the usage condition of the test object. The objective of the this study is to propose a acceleration model that takes both temperature and pressure without flexing condition into consideration. The life that is calculated by the equation for evaluating life and the test data show similar slopes as a result of comparing and analyzing the equation for evaluating life that is obtained in this research and the test data, which illustrates that they estimate life similarly, and the proposed equation is proved to be an accelerated life equation that presents the test results.

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On-Line Condition Monitoring for Rotating Machinery Using Multivariate Statistical Analysis (다변량 통계 분석 방법을 이용한 회전기계 이상 온라인 감시)

  • Kim, Heung-Mook;Lim, Eun-Seop
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1108-1113
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    • 2000
  • A condition monitoring methodology for rotating machinery is proposed based on multivariate statistical analysis. The CMS usually are using the vibration signal amplitude such as acceleration RMS, peak and velocity RMS to detect machine faults but the information is not so enough that CMS cannot perform reliable monitoring. So new parameters are added such as shape factor, crest factor, kurtosis and skewness as time domain parameters and spectrum amplitude of rotating frequency, $2^{nd}$ harmonics and gear mesh frequency etc. as frequency domain parameters. Many parameters are combined to represent the machine state using the Hotelling's $T^2$ statistics. The proposed methodology is tested in laboratory and the on-line experiment has shown that the proposed methodology offers a reliable monitoring for rotating machinery.

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A Study on the Results of the diagnosis of Insulation Deterioration in Live-Line Distribution Power Cables at the Field (배전용 CV케이블의 현장 열화진단 결과의 고찰)

  • Yoo, Soung-Jong;Jeon, Seung-Ik;Jung, Suk-Youn
    • Proceedings of the KIEE Conference
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    • 1996.07c
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    • pp.1831-1834
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    • 1996
  • Diagnosis of cable insulation degradation has important meaning from a viewpoint of reliability enhancement of CV cable systems. So, we diagnosed 3.3kV & 6.6kV CV distribution cable on live-line which is judged to a most poor installation condition because they have been used in water condition after installation at the Yeochon chemical complex. The paper describes the analysis of the measured data, the problems at diagnosis, and the items which are considered at the development of diagnosis technology and equipment hearafter.

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Development of knowledge based expert system for fault diag industrial rotating machinery (산업용 회전 기기의 현장 이상 진단을 위한 지식 기반 전문가 시스템 개발)

  • 이태욱;이용복;김승종;김창호;임윤철
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.633-639
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    • 2001
  • This paper proposes a knowledge-based expert system. which is assembled into hardware organized with sensor module. AID converter, USB. data acquisition PC and software composed of monitoring and diagnosis module combined with a frame-based method using Sohre's chart and a rule-based method. Vibration signals using various sensors are acquired by AID converter. transferred into PC and processed to obtain a continuous monitoring of the machine status displayed into several plots. Through combining frame-base which covers wide vibration causes with rule-base which gives relatively specified diagnosis results, high accuracy of fault diagnosis can be guaranteed and knowledge base can be easily extended by adding new causes or symptoms. Some examples using experimental data show the good feasibility of the proposed algorithm for condition monitoring and diagnosis of industrial rotating machinery.

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TREATMENT OF CHINESE CABBAGE JUICE

  • Kim, S. H.;N. Proydak;B. S. Shin
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11c
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    • pp.792-802
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    • 2000
  • The coagulation of Chinese cabbage juice can be accomplished by applying the combine method of the formic acid with rate of 3% and in four hours the propionic acid with rate of 1 % in the juice. The separation of coagulation into the protein paste and the brown juice completed in 6.5 hours by set up method in special storage. The protein paste can be stored safely for 30 days in anaerobic condition.

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