• Title/Summary/Keyword: Machine-Tools

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Organizartion of Measurin System of Circular Motion Accuracy of Machining Center (머시닝센터의 원운동정도 측정시스템의 구성)

  • 김영석;낭궁석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.305-311
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    • 1993
  • In recent years, it has been variously developed for testing the accuracy of circular motion of NC machine tools, for example Telescoping Ball Bar Method by Bryan,Circular Test Method by Knapp and r $_{- \theta}$ Mathod by Tsutsumi etc., but it is not yet settled in the code of measuring methods of motion errors of NC machine tools, because of errors of measuring units and sensors, and also especially the difficulties of centering of measuring units. In this paper, in use of magnetic type linear scale with resolution of 0.5 .mu. m and tick pulses come out from computer, it has become possible for detecting of linear displacement of radial errors and measuring of revolution angle of circular motion of NC machine tools.

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Optimization of the Thermal Behavior of Linear Motors with High Speed and Force [$1^{st}$Paper] (고속$\cdot$대추력 리니어모터의 열특성 최적화 [1])

  • Eun, In-Ung
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.184-191
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    • 2002
  • This paper presents the thermal behavior of a synchronous linear motor with high speed and force. Such a linear motor can successfully replace ball lead screw in machine tools because it has a high velocity, acceleration and good positioning accuracy. On the other hand, low efficiency and high heating up during operation are disadvantage of linear motors. For the application of linear motors to machine tools a water-cooling system is often used. In this research, structure of the linear motor and water cooler is changed to improve the thermal behavior of the linear motor. Some important effects of an integrated cooler, an U-cooler and a thermally symmetrical cooler are presented.

An Automated Process Selection and Sequencing Method in Computer-Aided Process Planning (자동공정설계(自動工程設計)에서 가공작업(加工作業)의 선정(選定) 및 순서결정(順序決定) 기법(技法)의 개발(開發))

  • Cho, Kyu-Kab;Kim, In-Ho;Rho, Hyung-Min
    • Journal of Korean Institute of Industrial Engineers
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    • v.15 no.2
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    • pp.45-55
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    • 1989
  • This paper deals with development of a computer-aided process selection and sequencing technique and its software for metal cutting processes of rotational parts. The process selection procedure consists of selection for proper machining operations and machine tools suitable for the selected operations. Machining operations are selected based on machining surface features and machine tools are selected by employing a conversion table which converts machining operations into machine tools. The process sequence is determined by the proper manipulation of the precedence relation matrix. A computer program for the proposed technique is developed by using Turbo-Pascal on IBM PC/AT compatible system. The proposed technique works well to real problems.

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A Study on the Characteristic Analysis of a Tilting Index Table for Machine Tools (공작기계 틸팅 인덱스 테이블의 특성 해석에 관한 연구)

  • Choi, Chi-Hyuk;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.3
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    • pp.7-12
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    • 2011
  • In the recent field of 5-axis machine tools, it is necessary to improve machining ability. The tilting index table is a key unit in order to manufacture some non-rotational and 3-dimensional parts by using conventional machining centers. In this study, the structural analysis of a tilting index table is carried out and the displacement and distribution of stress in the tilting index table is analysed to design the table safely. The modal analysis is performed in order to confirm the frequency response about the vibration having a large effect on the machine tools. The dynamic analysis is performed in order to confirm the rigidity, and the structural stability has been verified.

Development of a Tool Life Prediction Program for Increasing Reliability of Cutting Tools (공구의 신뢰성 향상을 위한 수명 예측 프로그램 개발)

  • Kim Bong-Suk;Kang Tae-Han;Kang Jae-Hun;Song Jun-Yeob;Lee Soo-Hun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.1-7
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    • 2005
  • The prediction for tool life is one of the most important factors for increasing reliability, stability, and productivity of manufacturing system. This paper deals with a tool life prediction method in view of reliability assessment for cutting tools. In this study, flank wear was focused among multi-factors deciding the tool wear state. First, tool life was predicted by correlation between flank wear and cutting time, based on the extended Taylor tool life equation of turning, including parameters of cutting speed, feed rate, and cutting depth. Second, each of cutting conditions of end-milling was equivalently converted to apply ball end-mill data to the extended Taylor equation. The web-based prediction program for tool life was developed as one of reliability assessment programs for machine tools.

Development of Motor Drives for Machine Tools (공작기계용 모터 드라이브 개발사례)

  • 임형빈;노철원;최종률
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1009-1012
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    • 1995
  • This paper presents an example of the development of motor drives for machine tools. Machine tools need motor drives with high control precision and performance. We developed a motor drive system that meets these requirements. The converter, the one component of drive system, adopts modular structure and high DC-link voltage. The drive which consists rest part of drive system is developed based on TMS320C32 DSP and state-of-the-art circuit technology. In this paper each developed parts are described in terms of its structure, specification and features.

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Development of a S/W for a Structural Analysis of Machine tools utilizing database (데이터베이스를 활용한 공작기계의 구조해석 프로그램 개발)

  • Shin, Jeong-Ho;Kwak, Byung-Man
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.446-451
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    • 2000
  • In this paper, a S/W system for a structural analysis of machine tools has been suggested. The system is so designed to reduce manual interfacing effort. An object-oriented language is used for making a graphic user interface. In this system parametric modelling technique is applied to construct a FE model without much user intervention. The FE model is automatically updated when the design parameters are changed by user. Not only single FE analysis but also a trade-off analysis for calculating the sensitivity information of design variables is possible using this system. All data generated by this system are saved in the database. So it possible to retrieve the result later without another analysis. It is found that the design time can be reduced and unnecessary operation avoided using this system.

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A Study on Diagnosis and Prognosis for Machining Center Main Spindle Unit (머시닝센터 주축 고장예측에 관한 연구)

  • Lee, Tae-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.134-140
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    • 2016
  • Main Spindle System has effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, main spindle unit in Machine tools are often cases where damage occurs do not meet the design life due to driving in harsh environments. This is when excessive maintenance and repair of machine tools or for damage stability has resulted in huge economic losses. Therefore, this studying propose a method of accelerated life test for diagnosing and prognosis the state of life assessment main spindle system. Time status monitoring of diagnostic data - through the analysis of the frequency band signals were carried out inside the main spindle bearing condition monitoring and fault diagnosis.

Software Designing Simulator for Controlling Multiple-Mechanism Carrier System

  • Nakamura, Kotaro;Kumagai, Koji;Sato, Seiji;Sato, Shoichi
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.450-450
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    • 2000
  • This paper presents a software design simulation method for controlling multiple mechanism carrier system (MMCS), which is mainly used in a wrapping machine or a case packing machine. This method uses a mechanical tool-work interactive model proposed in this paper, in order to represent the interactive behaviors between some tools and a work driven by their tools, in which low effect states of a work are defined. Based on this method, a 3-D simulation system has been built. It consists of shape modeling of each device, behavior definitions of tools, and control logic using if-then expression. By applying it to a ase packing machine having about 30 mechanical devices and 100 inputs/outputs for control, the effectiveness of this method has been shown in general verification of control logic specification in an early software design phase and the possibility of smooth communication tool between mechanical and software designers.

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Improvement of the Thermal Behavior of the Secondary Part of Synchronous Linear Motors with High Speed and Thrust (고속.대추력 동기식 리니어모터 세컨더리 파트의 열특성 향상)

  • Eun, In-Ung
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.4
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    • pp.505-512
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    • 2011
  • Linear permanent magnet synchronous motors utilize high-energy product permanent magnet to produce high thrust, velocity and acceleration. Such motors are finding applications requiring high positioning accuracy and speed response, for example, machine tools, in the absence of mechanical gears and ball screw systems. A disadvantage of the linear motors is high power loss in comparison with rotary motors. For the application of the linear motors to machine tools, it is required to use water coolers and to improve the thermal behavior through insulation and structure optimization or control strategies. This paper presents the function of the secondary part of the linear synchronous motor as to the thermal behavior and the improving method. The result shows cooling pipe combined with an insulation layer is a suitable design for improving of the thermal behavior.