• Title/Summary/Keyword: Machine-Tools

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ICA based Thermal Source Extraction and Thermal Distortion Compensation for Machine Tools

  • Lee, Dong-Soo;Park, Jin-Young;Park, Doo-Hyun
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.91.2-91
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    • 2002
  • $\textbullet$ Machine tools $\textbullet$ Thermal distortion compensation $\textbullet$ Independent component analysis $\textbullet$ Temperature variable reduction $\textbullet$ Thermal distortion modeling $\textbullet$ Hardware Implementation $\textbullet$ Experiments

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5-Axis CNC Machining for Drum Cam with Rotational Follower - I (Post Processing Method for Rough Machining) (회전형 종동절을 갖는 드럼 캠의 5-축 CNC 가공 - I (황삭가공을 위한 포스트 프로세싱))

  • Cho, Hyun-Deog;Yoon, Moon-Chul;Kim, Kyung-Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.678-683
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    • 2010
  • The drum cam with rotational follower is used to apply the ATC and index table of machine tools and it has the merit of minimizing the backlash. In general, to machine the drum cam with rotational follower, 5-axis CNC machine must be used and its kinematic principle must be included in modeling on CAM. So, the commercialized CAM software can't be applied to this machining of drum cam. Though some special software for machining drum cam was developed, it could be applied to special 5-axis CNC machine tools and the finish machining module was not applied. To solve this problem, this study includes the induction of the post processing algorithm for the rough machining of drum cam on several 5-axis CNC machine tools, type AC, AB and Be. The finish machining software will be treated in next study. A sample drum cam was machined on 5-axis CNC machine tool of AC type. The designed geometric profile of drum cam consist to the measured profile after machining well. This post processing algorithm for rough machining of the drum cam was clearly verified.

Analysis of 3D Volumetric Error for Machine Tool using Ball Bar (볼바를 이용한 공작기계의 3차원 공간오차 해석)

  • Lee, Ho-Young;Choi, Hyun-Jin;Son, Jae-Hwan;Lee, Dal-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.1-6
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    • 2011
  • Machine tool errors have to be characterized and predicted to improve machine tool accuracy. Therefore, it is very important to assess errors in machine tools. Volumetric error analysis has been developed by many researchers. This paper presents a useful technique for analyzing the volumetric errors in machine tools using the ball bar. The volumetric error model is proposed in specific vertical machining center and the program is developed for generating NC code, acquiring the ball bar data, and analyzing the volumetric errors. The developed system assesses the volumetric errors such as positional, straightness, squareness, and back lash. Also this system analyzes the dynamic performance such as servo gain mismatch. The radial data acquired by ball bar on 3D space is used for analyzing these errors. It is convenient to test the volumetric errors on 3D space because all errors are calculated at once. The developed system has been tested using an actual vertical machining center.

Performances of Hot Gas Bypass Type Oil Cooler System (Hot Gas를 이용한 오일쿨러의 성능평가)

  • Lee, Seung-Woo;Yeom, Han-Kil;Park, Kil-Jong
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.3
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    • pp.73-80
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    • 2009
  • In accordance with the trend for high-speed multi-axes, and the increasing technical sophistication of machine tools, thermal deformation has become an important factor in the accuracy of machine tools. It was analyzed that thermal deformation error accounts for about 70% of all errors made with machine tools. For precise temperature control, both cooling and heating should be implemented. A hot gas bypass type cooling cycle method has a simplified structure and temperature control accuracy to with in ${\pm}0.1^{\circ}C$. In this study, the performances of oil cooler system, including temperature controllability according to hot gas floe and preset temperature sustainability according to temperature load, were tested. It is expected that this study will contribute to the development and performances of oil cooler system, which could minimize thermal errors and improve the quality of precision machine tools.