• 제목/요약/키워드: Machine tool dynamics

검색결과 121건 처리시간 0.031초

충격력 에 의한 공작기계 동특성 규명 연구 (A Study on Indentification of Machine Tool Dynamics by Impulse Shock)

  • 신민재;이종원
    • 대한기계학회논문집
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    • 제7권2호
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    • pp.138-144
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    • 1983
  • To evaluate the dynamic characteristics of machine tool system, the system is modelled as a closed-loop system composed of cutting process and improved machine tool structures. The proposed machine tool structure model is constructed in consideration of energy transfer through the system. A new methodology to identify the machine tool dynamics by adopting impulse response and impulse cutting techniques is also proposed. It is shown that the methodology is successfully applied to a machine tool system to identify its dynamic characteristics employing the improved model.

Time-series 방법으로 모델링한 절삭역학에 의한 공구마모감시방법 (Tool Wear Monitoring Scheme by Modeling of the Cutting Dynamics by Time-series Method)

  • 권원태
    • 한국정밀공학회지
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    • 제10권4호
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    • pp.94-103
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    • 1993
  • In this work, the imaginary part of the inner modulation transfer function of the cutting dynamics is introduced for tool wear monitoring. Time-series method is utilized to construct the general three dimensional cutting dynamics whose imaginary part of the inner modulation transfer funcition shows the proportionality to tool wear at the natural frequency of the machine tool dynamics. Thus model is reduced to single-input single-output model without altering the proportionality characteristics to tool wear and implemented to the dual computer system in which one computer performs measurement while the other calculates the imaginary part of the inner modulation transfer function of the cutting dynamics by the batch least square method. The values of the imaginary part at the natural requency of the machine tool structure in the cutting direction are compared to the one calculated during machining with a brand new tool to decide the current status of the tool. The experiments shows the relevance of the proposed concept.

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병렬형 공작기계의 채터 예측 (Analytical Prediction of Chatter for Parallel Machine Tool)

  • 김택수;홍대희;최우천;송재복
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.202-206
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    • 2001
  • Machine tool chatter is the self-excited vibration generated by chip thickness variation and severely degrades the quality of machined surface. The incidence of chatter is greatly affected by the dynamic characteristics of machine tool structure. Therefore, the cutting dynamics in the parallel machine tool is to be carefully studied considering the dynamic characteristics of parallel mechanism. In this paper, the vibration model of parallel machine tool is derived, in which the legs of the parallel mechanism are considered as spring-damper systems. The chatter stability charts for various machining parameters are examined with the example of the cubic parallel mechanism that is specially designed for machine tool use.

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공작기계의 유연 다물체 동역학 및 제어기 연계해석 (Coupled Flexible Multi-Body Dynamics and Controller Analysis of Machine Tool)

  • 김동만;김동현;박강균;최현철
    • 한국생산제조학회지
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    • 제19권3호
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    • pp.307-312
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    • 2010
  • In this study, advanced computational technique for mechatronic analysis has been developed for the efficient design and test of typical machine tool models. Flexible multi-body dynamic (FMBD) analysis method combined with motion controller including control logics is used to simulate typical operation conditions. The present FMBD machine tool model is composed of flexible column structure, rigid body spindle, vertical motion guide (arm) and screw elements. Driving motor clement with rotating degree-of-freedom is interconnected and governed by the designed Matlab Simulink control logic, and then the position of the spindle is feedback into the control logic. It is practically shown from the results that the investigation of designed machine tools with controller can be effectively conducted and verified.

Time-series 방법으로 모델링한 절삭역학에 의한 공구마모감시 방법

  • 권원태
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 춘계학술대회 논문집
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    • pp.97-101
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    • 1993
  • In this work, the imaginary part of the inner modulation transfer function of the cutting dynamics is introduced for tool wear monitoring. Time-series method is utilized to construct the generalthree dimensional cutting dynamics whose imaginary part of the inner modulation transfer funcition shows the proportionality to tool wear at the natural frequency of the machine tool dynamics. This modelis reduced to single-input single- output model without altering the proporitonality characteristics to tool wear and implemented to the dual computer system in which one computer performs measurement while the other calculates the imaginary part of the inner modulation transfer function of th cutting dynamics by the batchleast square method. The values of the imaginary part at the natural frequencyof the machine tool structure in the cutting direction are compared to the one calculated during machining with a brand new tool to decide the current stants of the tool. The experiments shows the relevance of the proposed concept.

DDC방식에 의한 공작기계 절삭 특성 규명 (Machine tool identification under actual cutting process by DDS analysis)

  • 변승완;이종원
    • 대한기계학회논문집
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    • 제5권4호
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    • pp.303-311
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    • 1981
  • Machine tool dynamics is investigated under actual working conditions. Experimental evaluation of cutting dynamics in a lathe is made with cutting conditions and cutting positions varied. The thrust force and the toolpost and tailstock accelerations during turning process are modelled and analyzed by employing Dynamic Data System methodology. It is found that two acceleration signals are good enough to replace the thrust force, when used for machine tool identification under cutting process and for chatter detection.

신경회로망을 이용한 밀링 공정의 진동 예측 (Vibration Prediction in Milling Process by Using Neural Network)

  • 이신영
    • 한국공작기계학회논문집
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    • 제12권5호
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    • pp.1-7
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    • 2003
  • In order to predict vibrations occurred during end-milling processes, the cutting dynamics was modelled by using neural network and combined with structural dynamics by considering dynamic cutting state. Specific cutting force constants of the cutting dynamics model were obtained by averaging cutting forces. Tool diameter, cutting speed, fled, axial and radial depth of cut were considered as machining factors in neural network model of cutting dynamics. Cutting farces by test and by neural network simulation were compared and the vibration displacement during end-milling was simulated.

Experimental Analysis on Influences of Kinesthetic and Visual Sensations in a Human-Machine Cooperative System Considering Machine Dynamics

  • Tomonori, Yamamoto;Yoshiki, Matsuo;Takeshi, Inaba
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.1553-1558
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    • 2003
  • The authors investigate influences of manipulator dynamics on and roles of kinesthetic sensation and visual sensation in a Human-Machine Cooperative System (HMCS). At first, the general structure and essential transfer functions of HMCSs are described based on the previous work. Then, after showing theoretical treatment of manipulator dynamics, this paper analyzes the influences on HMCSs in two cases: one is the control design focusing on tool dynamics and reaction force transfer function, and the other is that specifies maneuver transfer function and transfer function for object dynamics variation. In addition to conventional experiments only employing kinesthetic sensation, other experiments with both kinesthetic and visual sensations are performed to examine difference in the roles of these sensations and the validity of the design without the visual sensation.

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만능형 머시닝센터의 진동실험 및 절삭안정성 예측 (Vibration Experiment and Stability Prediction of a Universal Machining Center)

  • 이신영;김종원
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.219-224
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    • 2004
  • There have been many researches on machine tool vibration and chatter to obtain assessment procedure and more productivity. In this paper chatter limit is predicted on a universal machining center which used a parallel mechanism. The prediction method uses the combination of structural dynamic characteristics and cutting dynamics. So the dynamic characieristics were obtained by vibration experiments. We showed the unstable cutting conditions, and from them we could plot the unstable borderlines.

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