• 제목/요약/키워드: Machine tool controller

검색결과 262건 처리시간 0.025초

고속/정밀 위치제어시스템의 모델링 및 제어에 관한 연구 (A Study on the Modeling and Control of High-Speed/High-Accuracy Position Control System)

  • 신호준;박민규;윤석찬;한창수
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
    • /
    • pp.83-89
    • /
    • 2000
  • This paper presents a dynamic modeling and a sliding mode controller for the high-speed / high-accuracy position control system. Selected target system is the wire bonder head assembly which is used in semiconductor assembly process. This system is a reciprocating one around the pivot point that consists of VCM(voice coil motor) as a actuator and transducer horn as a bonding tool. For the modeling elements, the system is divided into electrical circuit, magnetic circuit and mechanical system. Each system is modeled by using the bond graph method and united into the full system. Two major aims are considered in the design of the controller. The first one is that the horn must track the given reference trajectory. The second one is that the controller must be realizable by using the DSP board. Computer simulation and experimental results show that the designed sliding mode controller provides better performance than the PID controller.

  • PDF

ER 브레이크를 이용한 와이어 방전가공기의 장력제어 (Tension Control of a Wire Cut Discharge Machine Using ER Brake)

  • 김기선;조명수
    • 한국공작기계학회논문집
    • /
    • 제13권5호
    • /
    • pp.24-29
    • /
    • 2004
  • This paper presents the tension control of a wire-cut discharge machine using electrorheological(E,R) fluid based brake system. On the basis of the tension level required in the machine, an appropriate size of the ER brake which features design simplicity, fast response and salient controllability is designed. Considering the Bingham property of ER fluid and actuator response time, the governing equation of the ER brake is derived. And a tension propagation of wire electrode is modeled via frequency response. The tension control performance of the discharge machine is simulated by using a robust sliding mode controller.

공작기계의 지능형 고장진단 및 원격 서비스 모델 (Model of Remote Service and Fault Diagnosis for CNC Machine Tool)

  • 김선호;김동훈;이은애;한기상;김주한
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2001년도 춘계학술대회 논문집
    • /
    • pp.92-97
    • /
    • 2001
  • The major faults of CNC machine tool is operational error which is charge over 70%. This paper describes model of remote service and fault diagnosis for CNC machine tool with open architecture controller. For intelligent fault diagnosis, new model is proposed. In this paper, the three major operational faults, emergency stop error, cycle start disable and machine ready disable, are defined. Two diagnostic models based on the ladder diagram, switching function model, step switching function model, are proposed. For internet based remote service, suitable environment is proposed and implemented with web server and client.

  • PDF

DSP를 이용한 초정밀가공기용 진직도 보상시스템 개발 (Development of the Straightness Compensation System for Ultra-Precision Machine Using DSP)

  • 이대희;이종호;김호상;민흥기;김민기;김태형
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 추계학술대회 논문집
    • /
    • pp.283-286
    • /
    • 2002
  • This paper presents the straightness compensation system which is a device for improving the machining accuracy of ultra-precision machines by synchronizing the position of diamond tool tip with machine error motion. Sine it is actuated by piezoelectric actuator with highly nonlinear hysteresis characteristics, the feedback control schemes such as Proportional Integral(PI), are required and realized by measuring the displacements of diamond tool tip. for the better tracking performance, the controller was implemented using TMS320C32 32bit floating-point DSP which is fast so that the real-time control is possible. In addition, stand alone type DSP board was chosen fur the easy assembly into the ultra-precision machines. The experimental results show good command tracking performance and the motion error of the machine is satisfactorily compensated during the machining process.

  • PDF

밀링공정에서 구동 액츄에이터에 의해 발생하는 외란 억제를 위한 제어 (Controller Design for Disturbance Rejection Created By Driving Actuator in Milling Process)

  • 양우석;심영복;이건복
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
    • /
    • pp.51-56
    • /
    • 2001
  • This work describes reduction of disturbance created by driving actuator in milling process. To the end, controller includes disturbance dynamics. Experimently it is shown that steady disturbance can be rejected to a certain degree.

  • PDF

제네틱 알고리즘을 이용한 이동로봇의 지능제어기 설계 (Design of an Intelligent Controller of Mobile Robot Using Genetic Algorithm)

  • 정동연;김종수;한성현
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2003년도 추계학술대회
    • /
    • pp.207-212
    • /
    • 2003
  • This paper proposed trajectory tracking control of Mobile Robot. Trajectory tracking control scheme are Real coding Genetic-Algorithm and Back-propergation Algorithm. Control scheme ability experience proposed simulation.

  • PDF

유전자 알고리즘을 이용한 이동로봇의 지능제어 (Intelligent Controller of Mobile Robot Using Genetic Algorithm)

  • 정동연;김홍래;한성현
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2004년도 추계학술대회 논문집
    • /
    • pp.181-186
    • /
    • 2004
  • This paper proposed trajectory tracking control of Mobile Robot. Trajectory tracking control scheme are Real coding Genetic-Algorithm and Back-propergation Algorithm. Control scheme ability experience proposed simulation.

  • PDF

Breakage Detection of Small-Diameter Tap Using Vision System in High-Speed Tapping Machine with Open Architecture Controller

  • Lee, Don-Jin;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of Mechanical Science and Technology
    • /
    • 제18권7호
    • /
    • pp.1055-1061
    • /
    • 2004
  • In this research, a vision system for detecting breakages of small-diameter taps, which are rarely detected by the indirect in-process monitoring methods such as acoustic emission, cutting torque and motor current, was developed. Two HMI (Human Machine Interface) programs to embed the developed vision system into a Siemens open architecture controller, 840D, were developed. They are placed in sub-windows of the main window of the 840D and can be activated or deactivated either by a softkey on the operating panel or the M code in the NC part program. In the event that any type of tool breakage is detected, the HMI program issues a command for an automatic tool change or sends an alarm signal to the NC kernel. An evaluation test in a high-speed tapping machine showed that the developed vision system was successful in detecting breakages of small-diameter taps up to M1.

웹기반 가상시계에서의 고장진단에 관한 연구 (A Study on the Fault Diagnosis in Web-based Virtual Machine)

  • 서정완;강무진
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2001년도 춘계학술대회 논문집
    • /
    • pp.430-434
    • /
    • 2001
  • Virtual manufacturing system is integrated computer model that represents the precise and whole structure of manufacturing system and simulates its physical and logical behavior in operation.[1] A virtual machine is computer model that represents a CNC machine tool and one of core elements of virtual manufacturing system. In this paper, it is emphasized that a virtual machine must be web-based system for serving information to all attendants in a real machine tool without the restriction of time or location, and then in the fault diagnosis, one of important modules of a virtual machine, the methods of both using the controller signal and web-based expert system are proposed.

  • PDF

Web based 공작기계 원격감시.진단시스템 설계 (Design of Web based Remote Monitoring & Diagnosis System for Machine Tool)

  • 김동훈;김선호;이은애;한기상;권용찬;김주한
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2000년도 춘계학술대회 논문집
    • /
    • pp.1005-1010
    • /
    • 2000
  • Internet service has widely used in office automation such as, manufacturing management purchase, and material resource. Nowadays, factory automation and shop floor control system including CAD/CAM department need a web based monitoring and diagnosis to achieve global collaboration and tole-service. This raper deal with design of web based remote monitoring and diagnosis system which concerned with open architecture controller for machine tool.

  • PDF