• Title/Summary/Keyword: Machine tool controller

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Robust Control of Disturbed Magnetic Bearing Rotor Systems (외란을 받는 자기베어링 주축계의 강건제어)

  • 강호식;송오섭
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.40-46
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    • 2004
  • Magnetic bearing has been adopted to support a rotor by electromagnetic force without mechanical contact and lubrication process. The recent growth of magnetic bearing applications in many industrial fields requires more accurate design of bearing-rotor system. Due to external forces and uncertainties of magnetic bearing system the actual performance and stability my be worse than it is designed. This paper describes the governing equations of rotor magnetic bearing systems and/or the designing of robust controller via standard $H_{\infty}$ control problem. The system stability and response characteristics are studied by simulations and verified with experimental results.

A Study on Development of Setup Model for Thickness Control in Tandem Cold Rolling Mill (연속냉간압연의 두께제어 모델 개발에 관한 연구)

  • 손준식;김일수;권욱현;최승갑;박철재;이덕만
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.96-103
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    • 2001
  • The quality requirements for thickness accuracy in cold rolling continue to become more stringent, particularly in response to exacting design specification from automotive customers. One of the major impacts from the tighter tolerance level is more unusable product on the head end and tail end of tandem mill coils when the mill is in transition to or from steady state rolling condition. A strip thickness control system for a tandem cold steel rolling mills is composed with blocked non-interacting controller and controllers for strip thickness and tension control of each rolling stands. An intelligent mathematical model included an elastic deformation of strip has been developed and applied to the field in order to predict the rolling force. The simulated results showed that the effect of elastic recovery should be included the model, even if the effect of elastic compression was not important.

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A Study of Parametric Curve Interpolator in CAD/CAM Ststem (CAD/CAM 시스템에서 매개변수형 곡선본간기에 관한 연구)

  • 김희송
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.4
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    • pp.47-52
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    • 1996
  • The interpolator is very important in CNC machines. This study proposed a parametric curve interpolator(PCI) which can be used for machining any sculptured surface represented in a parametric form and generates commands for tool motion between CAD data points according to given accuracy demands. The proposed interpolator is superior to the existing linear interpolator in accuracy, feed rate and acceleration continuity. Moreover in comparison to the recently developed cubic spline interpolator, the PCI has the capability of handling higher order parametric curves and also ensures precise tracking in the velocity domain. Results from real time simulations and experiments on open architecture CNC machines equipped with the proposed interpolator are presented to show its practical capagility. It is believed that the combination of the proposed interpolator and the open architecture machine controller further advances the area of command generation which is an important aspect of CAD/CAM.

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Study on Controller Design for an Active Magnetic Bearing Milling Spindle Using Chatter Stability Analysis (채터 안정성 해석을 이용한 자기베어링 밀링 주축의 제어기 설계 연구)

  • 경진호;박종권;노승국
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.440-445
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    • 2002
  • The characteristic equation for regenerative chatter loop including a delay element replaced by a rational function is presented by a linear differential-difference equation, accounting for the dynamics of the AMB controllers, the uncut chip thickness equation and the cutting process as well as the rigid spindle dynamics itself. The chatter stability analysis of a rigid milling spindle suspended by 5-axes active magnetic bearings(AMBs) is also performed to investigate the influences of the damping and stiffness coefficients of AMBs on the chatter free cutting conditions, as they are allowed to vary within the stable region formed by the AMB control gains. Several cutting tests varying the derivative gains of the AMB were performed to investigate the regenerative chatter vibrations, and it was concluded that the theoretical analysis results are in good consistency with the test results.

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A Study on an Adaptive Control for SCARA Robot Using Digital Signal Processor (TMS320C50) (디지털 신호 처리기 (TNS320C50)를 사용한 스카라 로봇의 적응제어에 관한연구)

  • 배길호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.114-118
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    • 1996
  • This paper proposes a new technique to the design of adaptive control system using DSPs(TMS320C50) for Digital signal processors are used in implementing real time adaptive control algorithms to provide motion for robotic manipulators. In the proposed scheme, adaptation laws are derived from the improved second stability analysis based on the indirect adaptive control theory. The proposed control scheme is simple in structure, fast in computation. an suitable for implementation of real-time control. Moreover, this scheme does not requre an accurate dynamic modeling, nor values of manipulator parameters and payload. Performance of the adaptive controller is illustrated by exeperimental reults for a SCARA robot.

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Induction Motor Position Control Using Integral-Compensating Variable Structure Control Algorithm (적분보상형 가변구조제어기법을 이용한 유도 전동기 위치제어)

  • 강문호;정경민;박윤창
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.205-209
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    • 1999
  • This paper proposes a variable structure position controller for an induction motor(IM) which uses a reaching law and an integral compensating nonlinear switching function. With the reaching law, reaching mode can be established quantitatively during transient state so that dynamic control performance is improved. With the integral compensating nonlinear switching function, both very low overshoot and high steady state control accuracy can be obtained by compensating the states chattering problem due to the unmodelled dynamics of inverter and feedback sensors. For experiment a digital servo driver which consists of a DSP and an IPM inverter was developed. With the various experimental results, IM position control performance was verified.

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Design and Implementation of HMI Authoring Tool for Window-based PLC Control (윈도우 기반 PLC 제어용 HMI 저작 도구의 설계 및 구현)

  • Chung, Soon-Bo;Kim, Hyo-Jeung;Yoon, Sung-Hee;Han, Kwang-Rok
    • Proceedings of the Korea Information Processing Society Conference
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    • 2004.05a
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    • pp.523-526
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    • 2004
  • 본 논문은 산업용 자동화기기에 사용되는 다수의 PLC(Programmable Logic Controller)를 모니터링하고 제어하기 위해, HMI(Human Machine Interface) 시스템에서 구동되는 저작 도구 응용프로그램을 설계 및 구현한다. HMI 저작 도구에서는 스크린이라는 가상화면 객체의 영역 안에서 태그라는 구성요소의 속성들을 편집하고 저장 및 전송하는 과정을 그래픽 화면을 통해 시각적으로 제공한다.

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Extension of Legacy Gear Design Systems Using XML and XSLT in a Distributed Design Environment (분산 설계 환경 하에서 XML과 XSLT를 이용한 레거시 기어 설계 시스템의 확장)

  • 정태형;박승현
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.19-25
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    • 2002
  • As computer-related technologies have been developed, legacy design systems have not been appropriate far new computing environment. It is necessary that most of them are either modified or newly developed. However, these activities require quite much amount of cost and time. This paper presents a method of extending legacy design systems to the internet without any modification using XML and XSLT. We have been extended legacy systems in the two viewpoints. First, an XML document has been defined to present the input information of a legacy system which is executed on the consol environment - MS DOS, for example. Also, an XSLT document has been generated to transform an XML document to the input document of the legacy system An XML document is transformed to the input document by XSLT processor according to the transformation rules defined in the XSLT document. This technique to generate input documents is independent to the platform type and facilitates to link legacy systems to other systems. Second, a legacy system controller has been made to control a legacy system and developed a web service to extend it and its controller. The legacy system controller operates it automatically. The web service provides its functions to other systems via internet. We have applied the developed methodologies to the legacy gear design system 조ich calculates AGMA gear rating md made AGMA gem rating web service.

An Evaluation of Multiple-input Dual-output Run-to-Run Control Scheme for Semiconductor Manufacturing

  • Fan, Shu-Kai-S.;Lin, Yen
    • Industrial Engineering and Management Systems
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    • v.4 no.1
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    • pp.54-67
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    • 2005
  • This paper provides an evaluation of an optimization-based, multiple-input double-output (MIDO) run-to-run (R2R) control scheme for general semiconductor manufacturing processes. The controller in this research, termed adaptive dual response optimizing controller (ADROC), can serve as a process optimizer as well as a recipe regulator between consecutive runs of wafer fabrication. In evaluation, it is assumed that the equipment model could be appropriately described by a pair of second-order polynomial functions in terms of a set of controllable variables. Of practical relevance is to consider a drifting effect in the equipment model since in common semiconductor practice the process tends to drift due to machine aging and tool wearing. We select a typical application of R2R control to chemical mechanical planarization (CMP) in semiconductor manufacturing in this evaluation, and there are five different CMP process scenarios demonstrated, including mean shift, variance increase, and IMA disturbances. For the controller, ADROC, an on-line estimation technique is implemented in a self-tuning (ST) control manner for the adaptation purpose. Subsequently, an ad hoc global optimization algorithm based on the dual response approach, arising from the response surface methodology (RSM) literature, is used to seek the optimum recipe within the acceptability region for the execution of next run. The main components of ADROC are described and its control performance is assessed. It reveals from the evaluation that ADROC can provide excellent control actions for the MIDO R2R situations even though the process exhibits complicated, nonlinear interaction effects between control variables, and the drifting disturbances.

The Study of Servo-Parameter Tuning Technique for 6-Axes Articulated Robot Manipulator in Consideration of Dynamic Characteristics (동적 특성을 고려한 6축 로봇의 서보 파라미터 튜닝에 관한 연구)

  • Chung, W.J.;Kim, H.G.;Lee, C.M.;Hong, D.S.;Park, S.G.;Seo, Y.G.;Lee, G.S.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.1-6
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    • 2007
  • This paper presents a new experimental Servo-Parameter tuning technique for a 6-axes articulated robot manipulator, especially considering robot's dynamics. First of all, investigation for proportional gain of velocity control loop by using a Dynamic Signal Analyzer(DSA) is performed. Using the FUNCTION characteristic of DSA based on the Bode plot, the Bode plot of open loop transfer function can be obtained. In turn, the integral gain of a servo controller can be found out by using the integration time constant extracted from the Bode plot of open loop transfer function. In the meanwhile, the positional gain of the servo controller can be obtained by using the Bode plot of the closed loop transfer function. Using the experimental gain tuning technique proposed in this paper, the testing linear motion of DR6-II robot has been shown to be more accurate rather than the motion with a conventional(empirical) gain tuning technique in Doosan Mecatec Co., Ltd., by improving the dynamic response of the robot as well as synchronizing each joint velocity according to the positional command of an end-effector.