• Journal of Mechanical Science and Technology
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• v.19 no.5
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• pp.1095-1106
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• 2005

Recently, the conventional controller of machine-tool has been increasingly replaced by the PC-based open architecture controller, which is independent of the CNC vendor and on which it is possible to implement user-defined application programs. This paper proposes CNC­implemented fault diagnosis and web-based remote services for machine-tool with open architecture CNC. The faults of CNC machine-tool are defined as the operational faults occupied by over $70{\%}$ of all faults. The operational faults are unpredictable as they occur without any warning. Two diagnostic models, the switching function and the step switching function, were proposed in order to diagnose faults efficiently. The faults were automatically diagnosed through the fault diagnosis system using the two diagnostic models. A suitable interface environment between CNC and developed application modules was constructed for the internal function of CNC. In addition, a suitable web environment was constructed for remote services. The web service functions, such as remote monitoring and remote control, were implemented, and their operability was tested through the web. The results obtained through this research could be a model of fault diagnosis and remote servicing for machine-tool with open architecture CNC.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.233-238
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• 2000

CNC machine tool is assembled by central processor, PLC(Programmable Logic Controller), and actuator. The sequential control of machine generally controlled by a PLC. The main fault occured at PLC in 3 control parts. In LC faults, operational fault is charged over 70%. This paper describes diagnosis model and data processing for remote monitoring and diagnosis system in machine tools with open architecture controller. Two diagnostic models based on the ladder diagram. Logical Diagnosis Model(LDM), Sequential Diagnosis Model(SDM), are proposed. Data processing structure is proposed ST(Structured Text) based on IEC1131-3. The faults from CNC are received message form open architecture controller and faults from PLC are gathered by sequential data.. To do this, CNC and PLC's logical and sequential data is constructed database.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1996.10a
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• pp.28-33
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• 1996

This paper presents a position control of ultra-precision machine tool post using piezoelectric material. A stack-type piezoelectric actuator is employed in a hinge-type tool holder. An assumed linear transfer function of the practical nonlinear plant is established through the comparison of transfer functions and step responses in the experiments and the simulations. Several types of feedforward/feedback controllers are designed via computer simulations using the assumed linear transfer function, The position tracking control experiments are undertaken to show the control efficiency of each controller.

• 연구논문집
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• s.34
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• pp.113-119
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• 2004

Recently, the conventional concept of a machine-tool in manufacturing systems is changing from the target of integration to the autonomous manufacturing device based on a knowledge evolution. Subsequently, a machine-tool has been the subject of a cooperation through an advanced environment where an open architecture controller, high speed network and internet technology are contained In the future, a machine-tool will be more improved in the form of a knowledge evolution based device. In order to develop the knowledge evolution based machine-tool, this paper proposes the structure of knowledge evolution and the scheme of a dialogue agent among agent-based modules such as a sensory module, a dialogue module, and an expert system. The dialogue agent has a role of interfacing with another machine for cooperation. To design of the dialogue agent module in M2M(Machine To Machine)environment, FIPA-OS and ping agent based on FIPA-OS are analyzed in this study. Through this, it is expected that the dialogue agent module can be more efficiently designed and the knowledge evolution based machine-tool can be hereafter more easily implemented.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.4 no.2
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• pp.16-23
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• 2005

This study is intended to find out the reason of interference phenomenon of a machine tool when it operates for 5-axises working. The researcher made a Virtual Machine which has same figures of the 5 axises machine tool and Virtual Manufacturing System which has both Software factors - controller and NC code data to manipulate the movement characteristics of the machine - and Hardware factors - fixtures, workpiece, tools, holders and so on. With these virtual tools, this study is designed to find out the relation between the movement and the interference or collision, and also intended to verify the simulation and work-processing. In this study, the researcher found out, in case of the vertical 5 axises type, that it has more chances to have interference between the fixture, the workpiece and the main spindle including the tool holder due to the tilting kinetics of the main spindle. In case of the horizontal 5 axises type, on the other hand, the researcher found out that it has more possibility to have the interference between the main spindle and the rotary shaft.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.51 no.4
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• pp.187-194
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• 2002

Recently, the application of the linear machine far industrial field is remarkable increased, especially for the gantry machine, machine tool system and CNC. In these application fields, high dynamics position control performance Is essentially required in both the steady and the transient state. This pacer presents simple but powerful position control loop based on traditional PID controller. The presented position control algorithm, named 'Unified PID Position Controller'has great features for the linear machine drives such as no over-shoot phenomena and simple gain tuning strategy. Through the experimental results with commercial linear motors, it is shown that the proposed algorithm has excellent dynamics suitable fur linear motions.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.10a
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• pp.292-297
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• 2004

The conventional computerized numerical controller (CNC) of machine tools has been increasingly replaced by a PC-based open architecture CNC (OAC) which is independent of the CNC vendor. The OAC and machine tools with OAC led the convenient environment where it is possible to implement user-defined application programs efficiently within CNC. Tis paper proposes a method of operational fault cause diagnosis which is based on the status of programmable logic controller (PLC) in machine tools with OAC. The operational fault is defined as a disability state occurring during normal operation of machine tools. The faults are occupied by over 70% of all faults and are also unpredictable as most of them occur without any warning. Two diagnosis models, the switching function (SF) and the step switching function (SSF), are propose in order to diagnose the fault cause quickly and exactly. The cause of an occurring fault is logically diagnosed through a fault diagnosis system (FDS) using the diagnosis models. A suitable interface environment between CNC and develope application modules is constructed in order to implement the diagnostic functions in the CNC domain. The diagnosed results were displayed on a CNC monitor for machine operators and provided to a remote site through a web browser. The result of his research could be a model of the fault cause diagnosis and the remote monitoring for machine tools with OAC.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.57-61
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• 2001

A conceptional framework is proposed in which a general feedback predictive controller is taken to be a feedback interconnection of controller and GPC (General predictive Control). Numerical example are included to illustrate the procedure and to show the performance of the control system.

• The Journal of Korea Institute of Information, Electronics, and Communication Technology
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• v.12 no.2
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• pp.120-126
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• 2019

Recently, there is an increasing need for highly precise processing with the rapid development of precision machinery, electrical and electronics, and semiconductor industries. Cutting machine control relies on the operator's sense and experience in tradition, but it has been greatly enhanced by the adoption of CNC(Computerized Numeric Controller). In addition, cutting dynamics technology has been paid attention to reflect the operating state of machine in real time. This paper presents a method to detect and stabilize tool vibration by attaching an acoustic sensor to a CNC machine. The sensed acoustic data is synchronized with the tool position and the abnormal vibration frequency is separated from the collected acoustic frequency, then analyzed to detect the tool vibration. Also the reliability the tool vibration detection and stabilization is improved by applying the cutting dynamic method. The proposed method is analyzed and evaluated in terms of the surface roughness.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1997.04a
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• pp.30-35
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• 1997

CNC Grinding Center is developed to improve the flexibility of grinding process and to obtain the high machine accuracy in grinding processes. It consists of a built-in type spindle with max. 25,000 rpm, ATC(automatic tool changer) for quick and reliable loading/unloading of tools, a rotary dresser for trueing, dressing, and personal computer based CNC controller, etc. This research concentrates on the machine structure, the evaluation of efficiency, and the machining technology of the developed prototype