• Title/Summary/Keyword: Machine heating

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A Study on Laser-Assisted Machining Process of Silicon Nitride (질화규소의 Laser-Assisted Machining 공정에 관한 연구)

  • Lim, Se-Hwan;Lee, Jae-Hoon;Shin, Dong-Sig;Kim, Jong-Do;Kim, Joo-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.5
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    • pp.48-56
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    • 2009
  • In this paper, laser-assisted machining(LAM) has been employed to machine hot isostatically pressed (HIPed) Si3N4 work pieces. Due to little residual flaws and porosity, HIPed $Si_3N_4$ work pieces are more difficult to machine compared to normally sintered $Si_3N_4$ workpieces. In LAM, the intense energy of laser was used to enhance machinability by locally heating the workpiece and thus reducing yield strength. In experiments, the laser power ranges from 200W to 800W and the diameter of work pieces is 16mm. While machining, the surface temperature was kept nearly constant by laser heating except for a short period of rise time of max. 58 seconds. Results showed as feed rate increases the surface temperature of $Si_3N_4$ workpieces decreases slightly, whereas the effect of depth of cut is disregardable. With a laser power of 800W, achievable maximal depth of cut as 0.7mm and feed rate was 0.03mm/rev.

Heat Generation Characteristics of Whirling Spindle for Ball Screw Machining (볼스크류 가공용 선회형 스핀들의 발열 특성에 관한 연구)

  • Moon, Hong-Man;Kim, Sang-Won;Jeong, Ho-In;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.10
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    • pp.44-51
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    • 2020
  • We studied the heating characteristics of a whirling spindle. This spindle is an important component of a whirling machine for turning a ball screw shaft. In the manufacturing process for a conventional ball screw shaft, a single tool is used to form a spiral in a lathe machine tool. Thereafter, a high-frequency heat treatment process is performed. Recently, a whirling-type cutting method has emerged. This method can perform hard turning in the rotating direction of the spiral portion of the ball screw shaft by rotating and mounting multiple tools. The whirling method can be applied to the heat-treated material. In this study, an experimental apparatus was constructed to analyze the whirling spindle. The experiment proceeded in four steps. The rotating speed of the whirling spindle was set to ISO random and sequential rising conditions. Cooling and non-cooling modes in the cooling jacket were tested. As a result of the above experiment, the heating characteristics of the whirling spindle were derived.

Analysis for the Thermal Behavior of Synchronous Linear Motor by EEM (FEM을 이용한 동기식 리니어모터 열특성의 해석)

  • Eun, In-Ung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1461-1471
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    • 2002
  • Linear motor has a lot of advantages in comparison with conventional feed mechanisms: high velocity, high acceleration, good positioning accuracy and a long lifetime. An important disadvantage of linear motor is its high power loss and heating up of motor and neighboring machine components in operation. For the application of the linear motors to precision machine tools an effective cooling method and thermal optimizing measures are required. In this paper Finite-Element-Method for the thermal behavior of synchronous linear motor is introduced, which is useful for the design and manufacturing of linear motors. By modeling the linear motor the orthotropic physical properties of the sheet metal and windings were considered and convective coefficient in the water cooler and to the surroundings was defined by analytical and experimental method. The calculated isothermal lines could analyze the heat flow in the linear motor.

Optimization of the Thermal Behavior of Linear Motors with High Speed and Force [$1^{st}$Paper] (고속$\cdot$대추력 리니어모터의 열특성 최적화 [1])

  • Eun, In-Ung
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.184-191
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    • 2002
  • This paper presents the thermal behavior of a synchronous linear motor with high speed and force. Such a linear motor can successfully replace ball lead screw in machine tools because it has a high velocity, acceleration and good positioning accuracy. On the other hand, low efficiency and high heating up during operation are disadvantage of linear motors. For the application of linear motors to machine tools a water-cooling system is often used. In this research, structure of the linear motor and water cooler is changed to improve the thermal behavior of the linear motor. Some important effects of an integrated cooler, an U-cooler and a thermally symmetrical cooler are presented.

Development of Automatic Tool Change System of the SMA-Based Tool Clamping Device (형상기억합금 기반 공구클램핑 장치를 위한 자동공구교환 시스템 개발)

  • Shin, Woo-Cheol;Ro, Seung-Kook;Kim, Byung-Sub;Park, Jong-Kweon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.710-715
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    • 2010
  • This study developed an automatic tool change system of the SMA-based tool clamping device for applications of micro-machine tools. This paper first describes clamping and unclamping procedures of the automatic tool change system and its basic configuration. Second, it presents fabrication techniques of components, such as a heating/cooling system and a tool loader. Finally, it describes automatic tool change test conducted with a prototype in which the fabrication techniques of components were employed. As the results of the test, times needed for clamping and unclamping operations were estimated to 18(s) and 8(s) respectively. The experimental results confirm that the proposed automatic tool change system can be sucessfully applied to micro-machine tools.

A Study on the Oil Temperature Control Errors of Precision Oil Coolers (정밀 오일냉각기의 오일온도 제어오차에 관한 연구)

  • 이상호;이찬홍;김갑순
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.451-454
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    • 2003
  • The Oil Coolers is very important unit for the stable thermal performance in machine tools, semiconductor equipments and high precision measuring systems. To select a proper oil cooler for the temperature control of core unit in a machine, not only cooling ability but also static and dynamic sensitivity of temperature sensors are considered. In this paper, the relationship between cooling ability and inflow oil temperature is identified. The cooling ability is increased with the increase of inflow oil temperature. The oil temperature control errors of a cooler are influenced by mainly sensitivity of temperature sensors and heating velocity in a machine. The validity of error cause analysis for temperature control is proved by real cooling experiments with inflow and outflow temperature sensors.

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An Enhanced Technologies of Intelligent HVAC PID Controller by Parameter Tuning based on Machine Learning

  • Kim, Jee Hyun;Cho, Young Im
    • Journal of the Korea Society of Computer and Information
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    • v.22 no.12
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    • pp.27-34
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    • 2017
  • Design of an intelligent controller for efficient control in smart building is one of the effective technologies to reduce energy consumption by reducing response time with keeping comfortable level for inhabitants. In this paper, we focus on how to find major parameters in order to enhance the ability of HVAC(heating, ventilation, air conditioning) PID controller. For the purpose of that, we use machine learning technologies for tuning HVAC devices. We show the simulation results to illustrate the behavioral relation of whole system and each control parameter while learning process.

Compressive Behavior of Concrete with Loading and Heating (가열 및 재하에 의한 콘크리트의 압축거동)

  • Kim, Gyu-Yong;Jung, Sang-Hwa;Lee, Tae-Gyu;Kim, Young-Sun;Nam, Jeong-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.4
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    • pp.119-125
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    • 2010
  • The performance deformation of concrete can be caused by many factors such as load, thermal strain and creep at high temperature. Japan, Europe and America have been doing various experimental studies to solve these problems about thermal properties of concrete at high temperature, each study has generated different results due to a heating methods, heating hours, size of specimens and performance of a the loading, heating method, size of specimen and heating machine. There has been no unified experimental method so far. Therefore, this study reviewed experimental studies on the strength performance of concrete subject to heating and loading method. As a result, compressive strength of specimen prestressed increase in the temperature range of between $100^{\circ}C$ and about $400^{\circ}C$. Also, results can be analyzed as compare equation of compressive strength at elevated temperature with CEN and CEB code.

Outside Temperature Prediction Based on Artificial Neural Network for Estimating the Heating Load in Greenhouse (인공신경망 기반 온실 외부 온도 예측을 통한 난방부하 추정)

  • Kim, Sang Yeob;Park, Kyoung Sub;Ryu, Keun Ho
    • KIPS Transactions on Software and Data Engineering
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    • v.7 no.4
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    • pp.129-134
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    • 2018
  • Recently, the artificial neural network (ANN) model is a promising technique in the prediction, numerical control, robot control and pattern recognition. We predicted the outside temperature of greenhouse using ANN and utilized the model in greenhouse control. The performance of ANN model was evaluated and compared with multiple regression model(MRM) and support vector machine (SVM) model. The 10-fold cross validation was used as the evaluation method. In order to improve the prediction performance, the data reduction was performed by correlation analysis and new factor were extracted from measured data to improve the reliability of training data. The backpropagation algorithm was used for constructing ANN, multiple regression model was constructed by M5 method. And SVM model was constructed by epsilon-SVM method. As the result showed that the RMSE (Root Mean Squared Error) value of ANN, MRM and SVM were 0.9256, 1.8503 and 7.5521 respectively. In addition, by applying the prediction model to greenhouse heating load calculation, it can increase the income by reducing the energy cost in the greenhouse. The heating load of the experimented greenhouse was 3326.4kcal/h and the fuel consumption was estimated to be 453.8L as the total heating time is $10000^{\circ}C/h$. Therefore, data mining technology of ANN can be applied to various agricultural fields such as precise greenhouse control, cultivation techniques, and harvest prediction, thereby contributing to the development of smart agriculture.

Performances of Hot Gas Bypass Type Oil Cooler System (Hot Gas를 이용한 오일쿨러의 성능평가)

  • Lee, Seung-Woo;Yeom, Han-Kil;Park, Kil-Jong
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.3
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    • pp.73-80
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    • 2009
  • In accordance with the trend for high-speed multi-axes, and the increasing technical sophistication of machine tools, thermal deformation has become an important factor in the accuracy of machine tools. It was analyzed that thermal deformation error accounts for about 70% of all errors made with machine tools. For precise temperature control, both cooling and heating should be implemented. A hot gas bypass type cooling cycle method has a simplified structure and temperature control accuracy to with in ${\pm}0.1^{\circ}C$. In this study, the performances of oil cooler system, including temperature controllability according to hot gas floe and preset temperature sustainability according to temperature load, were tested. It is expected that this study will contribute to the development and performances of oil cooler system, which could minimize thermal errors and improve the quality of precision machine tools.