• Title/Summary/Keyword: Machine characteristics

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Establishment Method of Optimum Grinding Conditions Considered with Machine Tool Characteristics (공작기계 특성을 고려한 최적연삭조건 설정방법)

  • Kim, Gun-Hoi
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.59-65
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    • 1998
  • In order to utilize the information of well-know grinding database or grinding machine characteristics, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable. therefore it is desirable for database, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied on the occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish the optimum grinding conditions which could maximize the grinding efficiency.

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A Study on Optimization for Static Characteristics Analysis of Gantry-Type Machining Centers (문형머시닝센터의 구조해석을 통한 최적화에 관한 연구)

  • Yoo, Deck-Sang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.122-128
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    • 2015
  • Recently, as the demand for high efficiency, multi-function machine tools has increased, domestic machine tool industries are investing in research and development for Gantry-Type Machining centers. In this thesis, for the purpose of evaluating machining accuracy and designing a machine tool structure, a simplified model of the main frame is suggested. The results show the general characteristics of the optimum design, and the approach is shown as practicable for the preliminary design analysis and improvement of a conceptual design of a Gantry-Type Machining center. This paper's results are expected to improve the static characteristics of Gantry-Type Machine centers. The three-dimensional finite element models proved that the modeling method might be applied to real machine tool structures.

Thermal Characteristic Analysis of a High-Precision Centerless Grinding Machine for Machining Ferrules (페룰 가공용 초정밀 무심 연삭기의 열 특성 해석)

  • Kim, Seo-Kil;Cho, Jae-Wan
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.193-200
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    • 2006
  • To perform the finish grinding process of ferrules which are widely used as fiber optic connectors, a high-precision centerless grinding machine is necessary. The high-precision centerless grinding machine is consisted of the hydrostatic GW and RW spindle systems, hydrostatic RW feeding mechanism, RW swivel mechanism, on-machine GW and RW dressers, and concrete-filled steel bed. In this study, the thermal characteristics of the high-precision centerless grinding machine such as the temperature distribution, temperature rise and thermal deformation, are estimated based on the virtual prototype of the grinding machine and the heat generation rates of heat sources related to the machine operation conditions. The reliability of the predicted results is demonstrated by the temperature characteristics measured from the physical prototype. Especially, the predicted and measured results show the fact that the high-precision centerless grinding machine has very stable thermal characteristics.

Application of Sandwich Structure with Rigid Core for High Speed Machine Tool Bed (Rigid Core 샌드위치 구조의 초고속 공작기계 베드 적용에 관한 연구)

  • 서정도;이대길;김태형;박보선;최원선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.113-116
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    • 2003
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. During the high speed operation of moving frames or spindles, vibration problems are apt to occur if the machine tool structures are made of conventional steel materials with inferior damping characteristics. However, self-excited vibration or chatter is bound to occur during high speed machining when cutting speed exceeds the stability limit of machine tool. Chatter is undesirable because of its adverse effect on surface finish, machining accuracy, and tool lift. Furthermore, chatter is a major cause of reducing production rate because, if no remedy can be found, metal removal rates have to be lowered until vibration-free performances is obtained. Also, the resonant vibration of machine tools frequently occurs when operating frequency approaches one of their natural frequencies because machine tools have several natural frequencies due to their many continuous structural elements. However, these vibration problems are closely related to damping characteristics of machine tool structures. This paper presents the use of polymer concrete and sandwich structures to overcome vibration problems. The polymer concrete has high potential for machine tool bed due to its good damping characteristics with moderate stiffness. In this study, a polymer concrete bed combined with welded steel structure i.e., a hybrid structure was designed and manufactured for a high-speed gantry-type milling. Also. its dynamic characteristics were measured by modal tests.

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A Study on Indentification of Machine Tool Dynamics by Impulse Shock (충격력 에 의한 공작기계 동특성 규명 연구)

  • 신민재;이종원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.2
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    • pp.138-144
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    • 1983
  • To evaluate the dynamic characteristics of machine tool system, the system is modelled as a closed-loop system composed of cutting process and improved machine tool structures. The proposed machine tool structure model is constructed in consideration of energy transfer through the system. A new methodology to identify the machine tool dynamics by adopting impulse response and impulse cutting techniques is also proposed. It is shown that the methodology is successfully applied to a machine tool system to identify its dynamic characteristics employing the improved model.

Thermal Characteristic Estimation of NC Machining Center Bed following Rib Structure (리브 구조에 따른 머시닝센터 베드의 열적 특성 평가)

  • Kim, Yang-Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.746-752
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    • 2010
  • Rib structure has been used to bed and column of machine tool to heighten weight stiffness ratio, cost performance and weight saving. In this paper the bed rib structure was estimated with thermal characteristics. Using superposition principle, machine tool designer can describe every complicated heat generation in the machine tool thermal source. As thermal characteristics, thermal deformation of guide rail and column and Maximum-minimum temperature variation were selected. The size, configuration and direction against the thermal loading surface operated to the thermal characteristics. The DB chart was made following rib structure estimating thermal characteristics. With superposition principle and DB chart, machine tool designer can prognosticate the thermal characteristics without FEM analysis to every bed rib structure.

Establishment Method of Optimum Grinding Conditions Considering with Machine Tool Characteristics (공작기계 특성을 고려한 최적연삭조건 설정)

  • 김건희;이재경;최창용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.8-13
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    • 1997
  • In order to utilize the information of well-known grinding data or grinding machine, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable.Therefore it is desirable for D/B, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish optimum grinding canditions which can maximize the machining efficiency.

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Analysis on the Vibration Characteristics of Ultra Precision Machine Tools (초정밀 가공 기계의 진동 특성 해석)

  • Kim, Seong Geol;Park, Young Ii;Kim, Seock Hyun
    • Journal of Industrial Technology
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    • v.14
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    • pp.119-125
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    • 1994
  • Ultra-precision machine tool equipped with the diamond bite tip is used to machine optical products, drums of VTR or computer hard disk. It needs nano technology in the surface roughness of workpiece. To perform the nano scale machining, ultra-precision machine tool must be designed and manufactured in consideration of the vibration characteristics. In this paper, using the finite element analysis, we investigate the modal parameters of the ultra-precision machine tool structures, which use cast iron, granite and alumina ceramic for the bed materials. To verify the numerical results, we manufacture a model of ultra-precision machine tool using granite bed and perform impulse test. Through the theoretical and experimental analyses, we could compare and estimate the vibration characteristics of the three models for the ultra-precision machine tools.

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An Analysis of the Torque Characteristics of a Twin Stator Induction Machine by 2nd Excitation (2차여자기전력에 의한 twin stator induction machine의 torque 특성해석)

  • 황영문
    • 전기의세계
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    • v.18 no.6
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    • pp.46-52
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    • 1969
  • An analysis of the torque characteristics is to be expected of a twin stator induction machine with 2nd excitation is made. A twin stator induction machine has, through common rotor, 2nd excitating action one set to another relatively, but there are not its effect on the torque characteristics. However, by combination with the external fixed or simpled 2nd excitating e.m.f., variable torque-speed drives can be effectively achieved.

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PIV Measurement and Flow Characteristics of Internal Flow Field within Ginseng Washing Machine (인삼세척기 내부유동장의 PIV계측 및 유동특성)

  • Na, Eun-Su;Song, Chi-Seong
    • 연구논문집
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    • s.30
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    • pp.59-65
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    • 2000
  • The objective of experimental study is to apply simultaneous measurement by PIV(Particle Image Velocimetry)to high_speed flow characteristics within Ginseng washing machine. Three different kinds of flow rate(15,20,27 $\ell$/min)are selected as experimental conditions. Optimized cross correlation identification to obtain velocity vectors is implemented by direct calculation of correlation coefficients. Instantaneous velocity distribution, time-mean velocity distribution and velocity profiles are represented quantitatively at the full-scale region for the deeper understanding of the flow characteristics in Ginseng washing machine.

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