• 제목/요약/키워드: Machine capability index

검색결과 20건 처리시간 0.027초

머시닝센터의 기계능력지수 평가 및 기계특성과의 분석 (Machine Capability Index Evaluation of Machining Center and Comparative Analysis with Machine Property)

  • 홍원표
    • 한국생산제조학회지
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    • 제22권3호
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    • pp.349-355
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    • 2013
  • Recently, there is an increasing need to produce more precise products with small deviations from defined target values. Machine capability is the ability of a machine tool to produce parts within a tolerance interval. Capability indices are a statistical way of describing how well a product is machined compared to defined target values and tolerances. Today, there is no standardized way to acquire a machine capability value. This paper describes a method for evaluating machine capability indices in machining centers. After the machining of specimens, the straightness, roundness, and positioning accuracy were measured by using CMM (coordinate measuring machine). These measured values and defined tolerances were used to evaluate the machine capability indices. It will be useful for the industry to have standardized ways to choose and calculate machine capability indices.

F-RPN(Failure-RPN)을 이용한 장비 고장률 개선 연구: 반도체 식각 공정을 중심으로 (A Study on Machine Failure Improvement Using F-RPN(Failure-RPN): Focusing on the Semiconductor Etching Process)

  • 이형근;홍용민;강성우
    • 대한안전경영과학회지
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    • 제23권3호
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    • pp.27-33
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    • 2021
  • The purpose of this study is to present a novel indicator for analyzing machine failure based on its idle time and productivity. Existing machine repair plan was limited to machine experts from its manufacturing industries. This study evaluates the repair status of machines and extracts machines that need improvement. In this study, F-RPN was calculated using the etching process data provided by the 2018 PHM Data Challenge. Each S(S: Severity), O(O: Occurence), D(D: Detection) is divided into the idle time of the machine, the number of fault data, and the failure rate, respectively. The repair status of machine is quantified through the F-RPN calculated by multiplying S, O, and D. This study conducts a case study of machine in a semiconductor etching process. The process capability index has the disadvantage of not being able to divide the values outside the range. The performance of this index declines when the manufacturing process is under control, hereby introducing F-RPN to evaluate machine status that are difficult to distinguish by process capability index.

6$\sigma$에 의한 용접기 출력특성의 평가기법 개발에 관한 연구 (A Study on the Development of Evaluation Method for the Output Characteristics of Welding Machine by 6$\sigma$)

  • 조상명;윤훈성
    • Journal of Welding and Joining
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    • 제21권6호
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    • pp.26-32
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    • 2003
  • Arc welding process has indicated that it suffers from many flaws. It's because requirement of products is diverse and factors which affects the quality is also various. Therefore, in order to stabilize the welding process, it is important to choose a proper welding machine for the each process, and to evaluate the welding process capability of each machine. In this study, rational and simple index to evaluate the welding machine was set the coefficient of resistance variation through the arc stability examination such as spatter generation weight and bead configuration uniformity etc. And the method to evaluate the process capability index was developed by application of 6$\sigma$.

신개념 머시닝센터의 신뢰성 향상 설계기술 (High Reliability Design for New Concept Machining Center)

  • 이찬홍;김양진
    • 한국정밀공학회지
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    • 제28권8호
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    • pp.894-903
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    • 2011
  • In this paper, the capability index is introduced in order to improve the reliability of new concept machine tools and the method to improve the machine accuracy from the analysis of cutting process, statistical methodology and influence factors are proposed. In addition, the rib structure of bed and column in machine tools is analyzed by using the thermal impact method in order to analogize the rib pattern which has the small thermal deformation under thermal boundary condition. In the analysis of column rib structure, thermal boundary condition is separated to heat conduction and heat transfer to appropriate real boundary condition. Finally, performance chart of bed and column rib structure is provided for designer to estimate each rib pattern and select rib structure appropriating to thermal condition.

전력계토의 수송능력 평가 프로그램 개발에 관한 연구 (PSTCP : A Tool to Evaluate Power System Transfer Capability)

  • 유수현;정종훈;정민화;이병준;송길영;신영철;김영선
    • 대한전기학회논문지:전력기술부문A
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    • 제48권7호
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    • pp.872-880
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    • 1999
  • This paper presents an algorithm that can calculate the evaluation index of power system from the transfer capability point of view. The algorithm adopts a successive linear programming skill to solve an optimal solution. Two indices which are transfer margin index and economic matching index have been developed. Prior to calculating these indices, Maximum Load supplying Capability(MLSC) and Economic Load Supplying Capability(ELSC) are utilized as basic data. For man-machine interface, graphical user interface has been implemented so that an unified software package PSTCP(Power System Transfer Capability Program) has been developed. KEPCO systems planned up to 2006 year have been tested to show effectiveness and usefulness of the PSTCP for power system planning stages.

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열화상 이미지 분석을 통한 배전 설비 공정능력지수 감지 시스템 개발 (Identifying Process Capability Index for Electricity Distribution System through Thermal Image Analysis)

  • 이형근;홍용민;강성우
    • 품질경영학회지
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    • 제49권3호
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    • pp.327-340
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    • 2021
  • Purpose: The purpose of this study is to propose a system predicting whether an electricity distribution system is abnormal by analyzing the temperature of the deteriorated system. Traditional electricity distribution system abnormality diagnosis was mainly limited to post-inspection. This research presents a remote monitoring system for detecting thermal images of the deteriorated electricity distribution system efficiently hereby providing safe and efficient abnormal diagnosis to electricians. Methods: In this study, an object detection algorithm (YOLOv5) is performed using 16,866 thermal images of electricity distribution systems provided by KEPCO(Korea Electric Power Corporation). Abnormality/Normality of the extracted system images from the algorithm are classified via the limit temperature. Each classification model, Random Forest, Support Vector Machine, XGBOOST is performed to explore 463,053 temperature datasets. The process capability index is employed to indicate the quality of the electricity distribution system. Results: This research performs case study with transformers representing the electricity distribution systems. The case study shows the following states: accuracy 100%, precision 100%, recall 100%, F1-score 100%. Also the case study shows the process capability index of the transformers with the following states: steady state 99.47%, caution state 0.16%, and risk state 0.37%. Conclusion: The sum of caution and risk state is 0.53%, which is higher than the actual failure rate. Also most transformer abnormalities can be detected through this monitoring system.

과도안전도 평가를 위한 개선된 상정고장 선택 및 여과 알고리즘 개발 (Development of Enhanced Contingency Screening and Selection Algorithm for On-line Transient Security Assessment)

  • 김용학;송성근;남해곤
    • 대한전기학회논문지:전력기술부문A
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    • 제54권6호
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    • pp.306-314
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    • 2005
  • In this paper, a new approach that is based on EEAC & only with network solutions for CS&S in the transient stability assessment is developed. The proposed CS&S algorithm in conjunction with EEAC to include the capability of performing on-line TSA without TDS is used to calculate the critical clearing time for stability index. In this algorithm, all generators are represented by classical models and all loads are represented by constant impedance load models. The accelerating & synchronizing power coefficient as an index is determined at its disturbance through solving network equation directly. As mentioned above, a new index for generator is generally used to determine the critical generators group. The generator rotor angle is fixed for non-critical generators group, but has equal angle increments for critical generators group. Finally, the critical clearing time is calculated from the power-angle relationship of equivalent OMIB system. The proposed CS&S algorithm currently being implemented is applied to the KEPCO system. The CS&S result was remarkably similar to TSAT program and SIME. Therefore, it was found to be suitable for a fast & highly efficient CS&S algorithm in TSA. The time of CS&S for the 139 contingencies using proposed CS&S algorithm takes less than 3 seconds on Pentium 4, 3GHz Desktop.

Heterodigital Free Flap of Index Finger Amputee for Coverage of the Long Finger Soft Tissue Defect - A Case Report -

  • Hwang, So-Min;Kim, Jang Hyuk;Kim, Hong-Il;Jung, Yong-Hui;Kim, Hyung-Do
    • Archives of Reconstructive Microsurgery
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    • 제22권2호
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    • pp.82-85
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    • 2013
  • If the replantation on the original position is not possible, the amputated tissue of a hand may be used as a donor for recovering hand functions at other positions. This procedure is termed 'heterodigital replantation'. An 63-year-old male patient who was in press machine accident came to Our Hospital. He had large dorsal soft-tissue defects ($5{\times}3cm$) on his left long finger and complete amputation on his left index finger through the proximal interpharyngeal joint. Replantation was not indicated because crushing injury of index finger was severe. So we decided to use index finger soft tissue as heterodigital free flap for the coverage of the long finger defect. The ulnar digital artery and dorsal subcutaneous vein of the free flap were anastomosed with the radial digital artery and dorsal subcutaneous vein of the long finger. The heterodigital free flap provided satisfactory apperance and functional capability of the long finger. The best way to treat amputation is replantation. But sometimes surgeon confront severely crushed or multi-segmental injured amputee which is not possible to replant. In this situation, reconstructive surgeons should consider heterodigital free flap from amputee as an option.

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