• Title/Summary/Keyword: Machine Fault Diagnosis

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Data Analysis Platform Construct of Fault Prediction and Diagnosis of RCP(Reactor Coolant Pump) (원자로 냉각재 펌프 고장예측진단을 위한 데이터 분석 플랫폼 구축)

  • Kim, Ju Sik;Jo, Sung Han;Jeoung, Rae Hyuck;Cho, Eun Ju;Na, Young Kyun;You, Ki Hyun
    • Journal of Information Technology Services
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    • v.20 no.3
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    • pp.1-12
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    • 2021
  • Reactor Coolant Pump (RCP) is core part of nuclear power plant to provide the forced circulation of reactor coolant for the removal of core heat. Properly monitoring vibration of RCP is a key activity of a successful predictive maintenance and can lead to a decrease in failure, optimization of machine performance, and a reduction of repair and maintenance costs. Here, we developed real-time RCP Vibration Analysis System (VAS) that web based platform using NoSQL DB (Mongo DB) to handle vibration data of RCP. In this paper, we explain how to implement digital signal process of vibration data from time domain to frequency domain using Fast Fourier transform and how to design NoSQL DB structure, how to implement web service using Java spring framework, JavaScript, High-Chart. We have implement various plot according to standard of the American Society of Mechanical Engineers (ASME) and it can show on web browser based on HTML 5. This data analysis platform shows a upgraded method to real-time analyze vibration data and easily uses without specialist. Furthermore to get better precision we have plan apply to additional machine learning technology.

회전체 기계전단을 위한 Hybrid 진단 시스템

  • 박홍석;강신현;이재종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.852-855
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    • 1995
  • In modern plant lndustry, dignosis system is an essential implement because a human operator cannot check the state of system all the time. The recent facility needs a computer system which is able to replace and extense the function of the human expert. Checking the state of the plant system, the computer system uses signals form sensors attached to the plant systems. But, It is difficult to predict the cause of the failure from the sensing signals. Because the relationship among the signals cannot be easily represented by mathematical models. So expert system based on a fuzzy rule and Neural network method is sugguested. Expert system decide whether aa state of the system is ordinary of failure by the evaluation of the signals. If the state of the system is unstable, expert system preprocess the signals. When fault is occurred in the machine, the expert system dignoses the state of the system and find the cause as a primary tool. If the expert system dose not find the adequate cause successfully, neural network system uses the preprocessed signals as an input and propose a cause of the failure.

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Morphological Analysis of Wear Particles in the Lubricating Oil with Additives (유성제 및 극압 첨가제에 따른 마멸입자 형상해석)

  • 이충엽;조연상;서영백;박흥식;전태옥
    • Tribology and Lubricants
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    • v.14 no.4
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    • pp.79-87
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    • 1998
  • Morphological analysis of wear particles in the lubricating oil is a very effective and versatile means of lubricant analysis for machine condition monitoring and fault diagnosis. The prospects for determining quantitative information about wear particle morphology have been considerably enhanced by recent developments reported in the application of image processing and analysis techniques. This study was undertaken to investigate the influence of oiliness agent and extreme pressure agent on the shape of wear particles. The wear test was performed under different experimental conditions with stearic acid, dibenzyl disulfide(DBDS) and tricresol phosphate(TCP) in paraffinic base oil. Wear particles characteristics were described using four shape parameters, namely 50% volumetric diameter, aspect, roundness and reflectivity. The results showed that the four shape parameters of wear particles depend on a kind of the additives. This analysis of wear debris with computer image processing techniques is sufficient to distinguish some types of wear debris. The wear volume of three kinds of the specimens are affected by the additives with boundary films.

Condition Monitoring of Induction Motor with Vibration Signal Analysis (진동 신호 분석을 통한 전동 모터 상태 검출)

  • Su, Hua;Lee, Yi-Dong;Chong, Kil-To
    • Proceedings of the KIEE Conference
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    • 2005.05a
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    • pp.243-245
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    • 2005
  • Condition monitoring is desirable for increasing machinery availability, reducing consequential damage, and improving operational efficiency. In this paper, a model-based method using neural network modeling of induction noter in vibration spectra is proposed for machine fault detection and diagnosis. The short-time Fourier transform (STFT) is used to process the quasi-steady vibration signals to continuous spectra so that the neural network model can be trained with vibration spectra. And the faults are detected from changes in the expectation of vibration spectra modeling error. The effectiveness of the proposed method is demonstrated through experimental results.

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Development of a Portable Device based on PDA for Vibration Signal Analysis (PDA 기반 포터블 진동 신호 분석기 개발)

  • 김동준;박광호;기창두
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.179-184
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    • 2002
  • In this study, we developed a portable device which can monitor and analyze vibration signals from machines. This system consists a PDA loading the program for vibration analysis and A/D board for vibration acquisition. A PDA is smaller than the palm of the hand, but it has a powerful computing ability as much as an IBM compatible PC with a Pentium 100MHz CPU. The A/D board developed in this study supports LAN interface using TCP/IP communication protocol. The application program for vibration analysis includes signal processing module, fault diagnosis module, data store module, and plot display module. MS visual embedded C++ 3.0 was used to developed the program.

Application of Fractal Dimension for Morphological Analysis of Wear Particle (마멸입자 형태해석을 위한 Fractal 차원의 적용)

  • 오동석;조연상;서영백;박흥식;전태옥
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.115-123
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    • 1998
  • The morphological analysis of wear particle is a very effective means for machine condition monitoring and fault diagnosis. In order to describe morphology of various wear particle, the wear test was carried out under different experimental conditions. And fractal descriptors was applied to boundary and surface of wear particle with image processing system. These descriptors to analyze shape and surface wear particle are shape fractal dimension and surface fractal dimension. The shape fractal dimension can be derived from the boundary profile and surface fractal dimension can be determined by sum of intensity difference of surface pixel. The morphology of wear particles can be effectively obtained by two fractal dimensions.

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Application of Fractal Parameter for Morphological Analysis of Wear Particle (마멸입자 형상분석을 위한 프랙탈 파라미터의 적용)

  • 조연상;류미라;김동호;박흥식
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.147-152
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    • 2002
  • The morphological analysis of wear particle is a very effective means fur machine condition monitoring and fault diagnosis. In order to describe morphology of various wear particle, the wear test was carried out under friction experimental conditions. And fractal descriptors was applied to boundary and surface of wear particle with image processing. These descriptors to analyze shape and surface of wear particle are shape fractal dimension and surface fractal dimension. The boundary fractal dimension can be derived from the boundary profile and surface fractal dimension can be determined by sum of intensity difference of surface pixel. The morphology of wear particles can be effectively obtained by two fractal parameter.

Application of Fractal Parameter for Morphological Analysis of Wear Particle (마멸입자 형상분석을 위한 프랙탈 파라미터의 적용)

  • 원두원;전성재;조연상;박흥식;전태옥
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.30-35
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    • 2001
  • The morphological analysis of wear particle is a very effective means for machine condition monitoring and fault diagnosis. In order to describe morphology of various wear particle, the wear test was carried oui under friction experimental conditions. And fractal descriptors was applied to boundary and surface of wear particle with image processing system. These descriptors to analyze shape and surface wear particle are share fractal dimension and surface fractal dimension. The boundry fractal dimension can be derived from the boundary profile and surface fractal dimension can be determined b)r sum of intensity difference of surface pixel. The morphology of wear particles can be effectively obtained by two fractal dimensions.

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A study on the 3-step classification algorithm for the diagnosis and classification of refrigeration system failures and their types (냉동시스템 고장 진단 및 고장유형 분석을 위한 3단계 분류 알고리즘에 관한 연구)

  • Lee, Kangbae;Park, Sungho;Lee, Hui-Won;Lee, Seung-Jae;Lee, Seung-hyun
    • Journal of the Korea Convergence Society
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    • v.12 no.8
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    • pp.31-37
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    • 2021
  • As the size of buildings increases due to urbanization due to the development of industry, the need to purify the air and maintain a comfortable indoor environment is also increasing. With the development of monitoring technology for refrigeration systems, it has become possible to manage the amount of electricity consumed in buildings. In particular, refrigeration systems account for about 40% of power consumption in commercial buildings. Therefore, in order to develop the refrigeration system failure diagnosis algorithm in this study, the purpose of this study was to understand the structure of the refrigeration system, collect and analyze data generated during the operation of the refrigeration system, and quickly detect and classify failure situations with various types and severity . In particular, in order to improve the classification accuracy of failure types that are difficult to classify, a three-step diagnosis and classification algorithm was developed and proposed. A model based on SVM and LGBM was presented as a classification model suitable for each stage after a number of experiments and hyper-parameter optimization process. In this study, the characteristics affecting failure were preserved as much as possible, and all failure types, including refrigerant-related failures, which had been difficult in previous studies, were derived with excellent results.

Development of Diagnosis System for LNG Pump (LNG 펌프 고장 진단 시스템 개발)

  • Hong S. H.;Lee Y. W.;Hwang W G.;Ki Ch. D.;Kim Y. B.
    • Journal of the Korean Institute of Gas
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    • v.2 no.3
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    • pp.88-95
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    • 1998
  • Vibration analysis of rotating machinery can give an indication of possible faults thus allowing maintenance before further damage occurs. Current predictive maintenance system installed in Pyung-tak has the ability to diagnose the mechanical problems within the LNG Pump when the vibration exceeds preset overall alarm levels. In this study, LNG pump auto-diagnosis system based upon Windows NT and DSP Board is developed. This system analysis velocity signal acquired from dual accelerometer input monitor system to diagnose pump condition. Many plots which display machine condition are shown and features of vibration are stored in every time. If the fault is found, the system diagnoses automatically using expert system and trend monitoring. Operator checks pump condition intuitively using personal computer monitor.

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