• Title/Summary/Keyword: Machine Condition Diagnosis

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A Study on the Prediction Diagnosis System Improvement by Error Terms and Learning Methodologies Application (오차항과 러닝 기법을 활용한 예측진단 시스템 개선 방안 연구)

  • Kim, Myung Joon;Park, Youngho;Kim, Tai Kyoo;Jung, Jae-Seok
    • Journal of Korean Society for Quality Management
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    • v.47 no.4
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    • pp.783-793
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    • 2019
  • Purpose: The purpose of this study is to apply the machine and deep learning methodology on error terms which are continuously auto-generated on the sensors with specific time period and prove the improvement effects of power generator prediction diagnosis system by comparing detection ability. Methods: The SVM(Support Vector Machine) and MLP(Multi Layer Perception) learning procedures were applied for predicting the target values and sequentially producing the error terms for confirming the detection improvement effects of suggested application. For checking the effectiveness of suggested procedures, several detection methodologies such as Cusum and EWMA were used for the comparison. Results: The statistical analysis result shows that without noticing the sequential trivial changes on current diagnosis system, suggested approach based on the error term diagnosis is sensing the changes in the very early stages. Conclusion: Using pattern of error terms as a diagnosis tool for the safety control process with SVM and MLP learning procedure, unusual symptoms could be detected earlier than current prediction system. By combining the suggested error term management methodology with current process seems to be meaningful for sustainable safety condition by early detecting the symptoms.

An Availability of Low Cost Sensors for Machine Fault Diagnosis

  • SON, JONG-DUK
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.394-399
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    • 2012
  • In recent years, MEMS sensors show huge attraction in machine condition monitoring, which have advantages in power, size, cost, mobility and flexibility. They can integrate with smart sensors and MEMS sensors are batch product. So the prices are cheap. And the suitability of it for condition monitoring is researched by experimental study. This paper presents a comparative study and performance test of classification of MEMS sensors in target machine fault classification by 3 intelligent classifiers. We attempt to signal validation of MEMS sensor accuracy and reliability and performance comparisons of classifiers are conducted. MEMS accelerometer and MEMS current sensors are employed for experiment test. In addition, a simple feature extraction and cross validation methods were applied to make sure MEMS sensors availabilities. The result of application is good for using fault classification.

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A study on the fault diagnosis of rotating machine by machine learning (기계학습을 적용한 회전체 고장진단에 관한 연구)

  • Jeon, Hang-Kyu;Kim, Ji-Sun;Kim, Bong-Ju;Kim, Won-Jin
    • The Journal of the Acoustical Society of Korea
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    • v.39 no.4
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    • pp.263-269
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    • 2020
  • In this study, a rotating machine that can reproduce normal condition and 8 fault conditions were produced, and vibration data was acquired. Feature is calculated from the acquired data, and accuracy is analyzed through fault diagnosis using artificial neural networks and genetic algorithms. In order to achieve optimal timing and higher accuracy, features by three domains were applied to the fault diagnosis. The learning number was selected as a setting variable. As a result of the rotating machine fault diagnosis, high precision was found in the frequency domain than in others, and precise fault diagnoses were accomplished through all of 10 operations, at the learning number of 5000 and 8000. Given the efficiency of time, it was estimated to be the most efficient when the number of learning was 5000.

Development of AI-Based Condition Monitoring System for Failure Diagnosis of Excavator's Travel Device (굴착기 주행디바이스의 고장 진단을 위한 AI기반 상태 모니터링 시스템 개발)

  • Baek, Hee Seung;Shin, Jong Ho;Kim, Seong Joon
    • Journal of Drive and Control
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    • v.18 no.1
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    • pp.24-30
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    • 2021
  • There is an increasing interest in condition-based maintenance for the prevention of economic loss due to failure. Moreover, immense research is being carried out in related technologies in the field of construction machinery. In particular, data-based failure diagnosis methods that employ AI (machine & deep learning) algorithms are in the spotlight. In this study, we have focused on the failure diagnosis and mode classification of reduction gear of excavator's travel device by using the AI algorithm. In addition, a remote monitoring system has been developed that can monitor the status of the reduction gear by using the developed diagnosis algorithm. The failure diagnosis algorithm was performed in the process of data acquisition of normal and abnormal under various operating conditions, data processing and analysis by the wavelet transformation, and learning. The developed algorithm was verified based on three-evaluation conditions. Finally, we have built a system that can check the status of the reduction gear of travel devices on the web using the Edge platform, which is embedded with the failure diagnosis algorithm and cloud.

Development of knowledge based expert system for fault diag industrial rotating machinery (산업용 회전 기기의 현장 이상 진단을 위한 지식 기반 전문가 시스템 개발)

  • 이태욱;이용복;김승종;김창호;임윤철
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.633-639
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    • 2001
  • This paper proposes a knowledge-based expert system. which is assembled into hardware organized with sensor module. AID converter, USB. data acquisition PC and software composed of monitoring and diagnosis module combined with a frame-based method using Sohre's chart and a rule-based method. Vibration signals using various sensors are acquired by AID converter. transferred into PC and processed to obtain a continuous monitoring of the machine status displayed into several plots. Through combining frame-base which covers wide vibration causes with rule-base which gives relatively specified diagnosis results, high accuracy of fault diagnosis can be guaranteed and knowledge base can be easily extended by adding new causes or symptoms. Some examples using experimental data show the good feasibility of the proposed algorithm for condition monitoring and diagnosis of industrial rotating machinery.

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An Experimental Study on the Wear and Vibrational Characteristics Resulted from Rotordynamics System Failure(I) (회전기계 파손에 따른 마멸 및 진동 특성(I))

  • Kang, Ki-Hong;Yoon, Eui-Sung;Chang, Rae-Hyuk;Kong, Ho-Sung;Kim, Seong-Jong;Lee, Yong-Bok;Kim, Chang-Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.43-52
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    • 2001
  • Condition monitoring plays a vital role since it sustains the reliable operation of industrial plant and machinery in the pursuit of economic whole life operation. In order to achieve this goal, it is needed to monitor various parameters of mechanical system such as vibration, wear, temperature, and etc., and finally to diagnosis the root causes of any possible abnormal machine condition. In this work, we constructed a rotor system where various types of functional machine failures occurred frequently in industry were induced. Characteristics of the machine failure were monitored simultaneously by the on-line measurement of vibration, wear and temperature. Result showed that these parameters responded differently to the induced functional machine failure. The availability of each parameter on effective condition monitoring was discussed in this work.

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Development of Tension Leveller Condition Monitoring and Diagnosis System (TENSION LEVELLER 상태감시 및 진단시스템 개발)

  • 신남호;김수광;최석욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.350-354
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    • 1995
  • The Tension Leveller of Cold Rolling Mill In POSCO performs levelling the strip in high speed line. But minor variations in operating condition of driving machines such as motor, gear box, and support bearings, a small gap-variation of supporter and strip slip by poor roll revolutions can cause serious problems in the quality of strip. In this study, firstly, A condition monitoring standard for each sensor is made through with the detail analysis of vibration and strip slip. Secondly, An automatic monitoring and diagnosing system was developed to monitor the condition of Tension Leveller, and diagnose the cause of abnormal condition. Finally, A diagnosing algorithm for abnormal condition and man-machine interface (MMI) for easy operation are developed.

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Prediction of Failure Condition for Aloy Seel for Mchine Sructural Use by Design of Experiment (실험계획법을 이용한 기계구조용 특수강의 손상상태 예측)

  • Bae Hyo-jun;Lee Sang-Jae;Kim Young-Hee;Park Heung-Sik
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.316-322
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    • 2004
  • Wear volume was used generally to analyze the moving state of lubricated machine. But It is difficult of getting the correct wear volume because wear volume of it is progressed always unstably with a large amplitude on working condition. If correct analysis of wear volume on working condition for lubricated machine can be possible, it can be effect on diagnosis of failure condition. The purpose of this study is carried out to analysis friction factors affecting on wear volume for prediction of failure condition of alloy steel for machine structural use by design of experiment. The results show that the most important friction factors affecting on wear volume was applied load, neat sliding distance, sliding speed and materials.

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Machine learning application in ischemic stroke diagnosis, management, and outcome prediction: a narrative review (허혈성 뇌졸중의 진단, 치료 및 예후 예측에 대한 기계 학습의 응용: 서술적 고찰)

  • Mi-Yeon Eun;Eun-Tae Jeon;Jin-Man Jung
    • Journal of Medicine and Life Science
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    • v.20 no.4
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    • pp.141-157
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    • 2023
  • Stroke is a leading cause of disability and death. The condition requires prompt diagnosis and treatment. The quality of care provided to patients with stroke can vary depending on the availability of medical resources, which in turn, can affect prognosis. Recently, there has been growing interest in using machine learning (ML) to support stroke diagnosis and treatment decisions based on large medical data sets. Current ML applications in stroke care can be divided into two categories: analysis of neuroimaging data and clinical information-based predictive models. Using ML to analyze neuroimaging data can increase the efficiency and accuracy of diagnoses. Commercial software that uses ML algorithms is already being used in the medical field. Additionally, the accuracy of predictive ML models is improving with the integration of radiomics and clinical data. is expected to be important for improving the quality of care for patients with stroke.

A Study on Recognition of Operating Condition for Hydraulic Driving Members (유압구동 부재의 작동조건 식별에 관한 연구)

  • 조연상;류미라;김동호;박흥식
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.4
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    • pp.136-142
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    • 2003
  • The morphological analysis of wear debris can provide early a failure diagnosis in lubricated moving system. It can be effective to analyze operating conditions of oil-lubricated tribological system with shape characteristics of wear debris in a lubricant. But, in order to predict and recognize an operating condition of lubricated machine, it is needed to analyze and to identify shape characteristics of wear debris. Therefore, If the morphological characteristics of wear debris are recognized by computer image analysis using the neural network algorithm, it is possible to recognize operating condition of hydraulic driving members. In this study, wear debris in the lubricating oil are extracted by membrane filter (0.45 ${\mu}{\textrm}{m}$), and the quantitative values of shape parameters of wear debris are calculated by the digital image processing. This shape parameters are studied and identified by the artificial neural network algorithm. The result of study could be applied to prediction and to recognition of the operating condition of hydraulic driving members in lubricated machine systems.