• 제목/요약/키워드: Machine Condition Diagnosis

검색결과 177건 처리시간 0.024초

풍력발전기 모사 시스템에서의 균열 결함 진단에 대한 연구 (A Study on Crack Fault Diagnosis of Wind Turbine Simulation System)

  • 배근호;박종원;김봉기;최병오
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제14권4호
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    • pp.208-212
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    • 2014
  • An experimental gear-box was set-up to simulate the real situation of the wind-turbine. Artificial cracks of different sizes were machined into the gear. Vibration signals were acquired to diagnose the different crack fault conditions. Time-domain features such as root mean square, variance, kurtosis, normalized 6th central moments were used to capture the characteristics of different crack conditions. Normal condition, 1 mm crack condition, 2mm crack condition, 6mm crack condition, and tooth fault condition were compared using ANFIS and DAG-SVM methods, and three different DAG-SVM models were compared. High-pass filtering improved the success rates remarkably in the case of DAG-SVM.

간극이 있는 링크구동계의 상태진단 (Condition Monitoring of Link Driving System with Clearance)

  • 최연선;민선환
    • 소음진동
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    • 제11권1호
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    • pp.125-131
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    • 2001
  • There is a clearance between the parts of a machine due to design tolerance, manufacturing error, wear, looseness, or misalignment. If the clearance is large, the vibration and noise of the machine is generally large. Therefore, the analysis on the nitration and noise of a machine can tell the clearance of the machine, which reveals the condition of the machine, i.e., the existence of faults and the safety of the machine. The investigation of this kind of research should be on the basis of experimental results. A link mechanism with a clearance at a joint between the coupler and locker is made for the investigation of the condition monitoring of a machine due to clearance. The vibration and sound are measured from the link driving system during the operation. The signals are clarified using line enhancement technique. The noise removed signals are used to develop the dynamic model of the system for a model based fault diagnosis. Also this study showed that the clarified signals can be used for the calculation of the joint forces between the coupler and rocker and for the correlation between the vibration and sound levels and the clearance sizes.

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LabVIEW 기반의 PDA를 이용한 기계 진단 시스템의 개발 (Development of Induction machine Diagnosis System using LabVIEW and PDA)

  • 손종덕;양보석;한천;하종룡
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2005년도 춘계학술대회논문집
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    • pp.945-948
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    • 2005
  • Mobile computing devices are becoming increasingly prevalent in a huge range of physical area, offering a considerable market opportunity. The focus of this paper is on the development of a platform of fault diagnosis system integrating with personal digital assistant (PDA). An improvement of induction machine rotor fault diagnosis based on AI algorithms approach is presented. This network system consists of two parts; condition monitoring and fault diagnosis by using Artificial Intelligence algorithm. LabVIEW allows easy interaction between acquisition instrumentation and operators. Also it can easily integrate AI algorithm. This paper presents a development environment fur intelligent application for PDA. The introduced configuration is a LabVIEW application in PDA module toolkit which is LabVIEW software.

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WWW를 이용한 공작기계 원격진단 시스템에 관한 연구

  • 강대천;강무진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.332-336
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    • 1997
  • To order to remain competitive, a manufacturing company need to maintain the optimal condition of its manufacturing system. Machine tools as an important element of a manufacturing system comprises complex mechanical as well as electronic components. So, diagnosing the troubles of machine tools is tricky process which requires a lot of experience and knowledge. Since providing machine tool users with necessary serices at the right time is very difficult,a remote diagnosis system is to be regarded as a good alternative, with which users can diagnose and fix the machine troubles. This paper presents a method to implement a remote machine tool diagnosis system using the world wide web technology and backward reasoning expert system.

철도차량 견인전동기의 상태진단 및 상시감시 기술 (Condition Diagnosis & On-line Monitoring Technology on the Traction Motor for Railway Rolling Stock)

  • 왕종배;변윤섭;백종현
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 제2회 학술대회 논문집 일렉트렛트 및 응용기술전문연구회
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    • pp.36-39
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    • 2000
  • This paper presents the technology of condition diagnosis & life estimation on insulation system of the traction motor. In the non-destructive methods for diagnosis of coil insulation state, residual dielectric strength is estimated by the D-map which consist of the partial discharge quantity Q and average degradation degree $\Delta$. In the operating history of machine, the N-Y life estimation method is based on the stop-starting numbers and operating times with considering each degradation factor by the thermal, electrical and heat-cycle stress. With the on-line conditioning monitoring on the currents of traction motors, detecting the abnormal operating state due to bearing faults, stator or armature faults, eccentricity related faults and broken rotor bars can be performed.

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기계학습을 이용한 로봇 관절부 고장진단에 대한 연구 (Study on the Failure Diagnosis of Robot Joints Using Machine Learning)

  • 김미진;구교문;심재홍;김효영;김기현
    • 반도체디스플레이기술학회지
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    • 제22권4호
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    • pp.113-118
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    • 2023
  • Maintenance of semiconductor equipment processes is crucial for the continuous growth of the semiconductor market. The process must always be upheld in optimal condition to ensure a smooth supply of numerous parts. Additionally, it is imperative to monitor the status of the robots that play a central role in the process. Just as many senses of organs judge a person's body condition, robots also have numerous sensors that play a role, and like human joints, they can detect the condition first in the joints, which are the driving parts of the robot. Therefore, a normal state test bed and an abnormal state test bed using an aging reducer were constructed by simulating the joint, which is the driving part of the robot. Various sensors such as vibration, torque, encoder, and temperature were attached to accurately diagnose the robot's failure, and the test bed was built with an integrated system to collect and control data simultaneously in real-time. After configuring the user screen and building a database based on the collected data, the characteristic values of normal and abnormal data were analyzed, and machine learning was performed using the KNN (K-Nearest Neighbors) machine learning algorithm. This approach yielded an impressive 94% accuracy in failure diagnosis, underscoring the reliability of both the test bed and the data it produced.

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Windows NT 기반의 회전 기계 진동 모니터링 시스템 개발 (Development of Rotating Machine Vibration Condition Monitoring System based upon Windows NT)

  • 김창구;홍성호;기석호;기창두
    • 한국정밀공학회지
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    • 제17권7호
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    • pp.98-105
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    • 2000
  • In this study, we developed rotating machine vibration condition monitoring system based upon Windows NT and DSP Board. Developed system includes signal analysis module, trend monitoring and simple diagnosis using threshold value. Trend analysis and report generation are offered with database management tool which was developed in MS-ACCESS environment. Post-processor, based upon Matlab, is developed for vibration signal analysis and fault detection using statistical pattern recognition scheme based upon Bayes discrimination rule and neural networks. Concerning to Bayes discrimination rule, the developed system contains the linear discrimination rule with common covariance matrices and the quadratic discrimination rule under different covariance matrices. Also the system contains k-nearest neighbor method to directly estimate a posterior probability of each class. The result of case studies with the data acquired from Pyung-tak LNG pump and experimental setup show that the system developed in this research is very effective and useful.

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공작기계 상태감시용 진단파라미터 전문가 시스템 (An Expert System Using Diagnostic Parameters for Machine tool Condition Monitioring)

  • 신동수;정성종
    • 한국정밀공학회지
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    • 제13권10호
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    • pp.112-122
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    • 1996
  • In order to monitior machine tool condition and diagnose alarm states due to electrical and mechanical faults, and expert system using diagnostic parameters of NC machine tools was developed. A model-based knowledge base was constructed via searching and comparing procedures of diagnostic parameters and state parameters of the machine tool. Diagnostic monitoring results generate through a successive type inference engine were graphically displayed on the screen of the console. The validity and reliability of the expert system was rcrified on a vertical machining center equipped with FANUC OMC through a series of experiments.

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요인배치법에 의한 기어용 소재의 마찰계수 분석 (Analysis of Friction Coefficient for Hydraulic Actuator Materials using Statistical Techniques)

  • 배효준;조연상;우규성;박흥식
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2003년도 학술대회지
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    • pp.307-312
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    • 2003
  • The average frictional coefficient was used generally to analyze the moving state of lubricated machine. But It is difficult of getting the correct friction coefficient because the average frictional coefficient of it is progressed always unstably with a large amplitute on driving condition. If correct analysis of frictional coefficient on working condition for lubricated machine can be possible, it can be effect on diagnosis of lubricated machine. The purpose of this study is carried out to get the working condition with a minimum frictional coefficient of transmission gear materials using statistical techniques.

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