• Title/Summary/Keyword: MSC/MARC

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Finite Element Analysis of the Robot Roller Hemming (로봇 롤러 헤밍의 유한요소해석)

  • Chu, Seok-Jae;Kang, Min-Jun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.475-480
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    • 2008
  • Hemming, especially curl hemming, is required along the wheel housing for safety. Robot roller hemming is suitable for it. In this paper, both the flat hemming and the curl hemming along either the straight profile or the curved profile are analyzed using finite element program MSC.Marc to verify the hemming test results. Both the inner panel and the outer panel are modeled using 3-D solid elements and the roler is modeled using rigid surface. In the curl hemming, there is a case that the curl is not formed if the pre-hemming force is not sufficient. It agrees with the test results.

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Deformation by line heating for thin plate (박판 곡직을 위한 선 가열 시 변형 특성에 관한 연구)

  • Park, Jung-Gu;Jang, Gyeong-Bok;Jo, Si-Hun;Jang, Tae-Won
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.282-284
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    • 2005
  • The line heating methods is very widely employed to correct deformation of thin plate structures. In this study, evaluation was carried out on the temperature distribution of line heating methods using FEA and practical experiments. In FEA, heat input model was established using Tsuji's double Gaussian heat input mode. This model was verified by comparing with experimental data. Thermo elasto-plastic analysis was performed using commercial FE code, MSC/MARC. Transverse shrinkage and angular distortion were measured using 3D measuring apparatus. Based on these results, a simplified analysis method is applied by using equivalent loading method.

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Welding Heat Source Modeling for Heat Flow Analysis of GTA Overlay Welding (GTA 오버레이 용접부의 열유동 해석을 위한 용접열원 모델링)

  • Kim, Yong-Rae;Chae, Hyunbyung;Kim, Jae-Woong
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.62-66
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    • 2013
  • Overlay welding is carried out to improve the corrosion resistance, wear resistance and heat resistance on the surface of the chemical plant and steelmaking plant structures. In overlay welding, control of the bead size and the temperature distribution of weldment are particularly important because that is directly connected to the improvement of quality and productivity. The aim of this study is to model the welding heat source that is very useful to analyze the bead size and temperature distribution of weldment. To find the welding heat source model, numerical analyses are performed by using FE software MSC-marc.

Measurement of Welding Residual Stress in a 25-mm Thick Butt Joint using Inherent Strain Method (고유변형도법에 의한 두께 25mm 맞대기용접부의 두께방향의 잔류응력측정)

  • Park, Jeong-Ung;An, Gyu-Baek;Woo, Wanchuck;Heo, Seung-Min
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.67-72
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    • 2013
  • Overlay welding is carried out to improve the corrosion resistance, wear resistance and heat resistance on the surface of the chemical plant and steelmaking plant structures. In overlay welding, control of the bead size and the temperature distribution of weldment are particularly important because that is directly connected to the improvement of quality and productivity. The aim of this study is to model the welding heat source that is very useful to analyze the bead size and temperature distribution of weldment. To find the welding heat source model, numerical analyses are performed by using FE software MSC-marc.

Design and strength analysis of lifting lugs (Lifting lug의 설계 절차 및 강도해석 방법에 대한 고찰)

  • Seo, Sun-Kee;Kim, Kyung-Rae;Eom, Sung-Sub;Seo, Yong-Seok
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.51-54
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    • 2011
  • This paper presents methods for design and strength analysis of lifting lugs utilized in assembling, erection, and turning over of ship structures. Lifting lugs are designed in accordance with ASME BTH-1-2008; Design of Below-the-Hook Lifting Devices. Experimental tests for fillet welded joints were conducted to design weld size of lifting lugs and under-structures. The nonlinear finite element method, using MSC.Marc software, is employed for limit state assessment of lifting lugs in static loading conditions. The analysis considers nonlinearities in material properties and contact between lifting lug and pin.

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Design of Forming Path for Concave Steel Plate Using the Line Array Roll Set (선형 배열 롤 셋을 이용한 오목형상 강판 성형경로 설계)

  • Roh, H.J.;Kim, K.H.;Shim, D.S.;Yang, D.Y.;Chung, S.W.;Han, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.361-364
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    • 2008
  • Incremental forming path to manufacture a thick concave steel plate using the line array roll set is designed. To find the optimum forming path, the forming processes are simulated by the finite element method. A general-purpose commercial software, MSC.MARC is used. The rolls are modeled as rigid surfaces and the thick plate is modeled as 8-node hexahedral elastic-plastic solid elements to predict accurate springback. It is found that the process can be successfully applied to the fabrication of the dual curvature ship hull plate

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A Study on the Welding Distortion Analysis According to Rib Height in Fillet Welding (필릿용접에서 리브높이에 따른 용접변형 해석에 대한 연구)

  • Kim, Yong-Rae;Song, Gyu-Yeong;Wang, Chao;Kim, Jae-Woong
    • Journal of Welding and Joining
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    • v.31 no.6
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    • pp.107-111
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    • 2013
  • The welding distortion is caused by welding heat in the structures which are widely used in shipbuilding and automotive industries, thus many researchers have proposed such methods to control the welding distortion through trials and numerical studies. The welding distortion has been the main cause of low productivity due to the structural strength degradation, apparent flaw, additional deformation caused by the process followed the current assembly step, and the increase of correction workload. The deformation of fillet welding is investigated in this study, and the influence of the rib height on the welding distortion is verified through the actual experiment. And the numerical analysis model using the FE software MSC.marc for analysis of welding distortion is proposed.

Strength Analysis for the Plate System of the Mark III Cargo Containment (Mark III 방열 판 구조물의 파손 강도 평가에 관한 연구)

  • Jeong, Han-Koo;Yang, Young-Soon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.27 no.6
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    • pp.625-633
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    • 2014
  • Mark III CCS plate is considered in this paper to perform its strength assessment. Mark III CCS plate is designed and constructed by stacking various non-metallic engineering materials such as plywood, triplex and reinforced PU foam that are supported by series of mastic upon inner steel hull structure. From the viewpoint of structural analysis, this plated structure is treated as a laminated anisotropic structure. Commercially available general purpose finite element analysis programs such as MSC PATRAN and MARC are used to develop the finite element (FE) model of the Mark III CCS plate. Because of the characteristics of LNG cargo that the Mark III CCS plate deals with, it is subjected to a wide range of temperature variations, i.e. about $-163^{\circ}C$ to $20^{\circ}C$. Different material properties of the Mark III CCS plate at these temperature levels are considered in the FE model. Using the developed FE model, strength assessment procedure is developed incorporating various anisotropic failure criteria such as Hashin, Hill, Hoffman, Maximum stress and Tsai-Wu. The strength assessment is performed within the initial failure state of the Mark III CCS plate and, as a result, failure details such as failure locations and loads are identified.

Finite Element Analysis of an Agricultural Tractor Cabin based on the OECD Standard(code 4) (OECD규정(제4항)에 기초한 농업용 트랙터 캐빈의 유한요소 해석)

  • 하창욱;김현진;구남서;권영두
    • Journal of Biosystems Engineering
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    • v.28 no.4
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    • pp.305-314
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    • 2003
  • The ROPS of an agricultural tractor is designed to protect its driver when the tractor overturns. Although the current OECD tests to determine whether the ROPS meets the requirements of the OECD regulation are desirable, they need long time to test. We experimental time and effort by using CAE. We conducted a finite element analysis for the ROPS design of a Dae-Dong tractor cabin in an attempt to reduce the design and manufacturing time. This study shows the interpretative skill using MARC(v.2000) for designing ROPS and difference between the results of testing and FEA. Design process is generally divided into two phases: a concept and a detail design. The concept design uses simple analysis to predict structural behavior, whereas the detail design involves a finite element analysis performed by the results of the concept design. This study focused on the detail design and used Patran(v.2000r2) and MARC(v.2000) of the MSC software corporation. The model consisted of 4812 elements and 4582 nodes. Four tests. specified in the OECD standards, were performed: (1) longitudinal loading test (2) rear crushing test (3) side loading test (4), and front crushing test. Independent analyses were also performed for each test, along with a sequential analysis. When compared, the results of the independent and sequential analyses were found to be similar to the test results.

Fire-after-earthquake resistance of steel structures using rotational capacity limits

  • Pantousa, Daphne;Mistakidis, Euripidis
    • Earthquakes and Structures
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    • v.10 no.4
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    • pp.867-891
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    • 2016
  • This paper addresses numerically the behavior of steel structures under Fire-after-Earthquake (FAE) loading. The study is focused on a four-storey library building and takes into account the damage that is induced in structural members due to earthquake. The basic objective is the assessment of both the fire-behavior and the fire-resistance of the structure in the case where the structure is damaged due to earthquake. The combined FAE scenarios involve two different stages: during the first stage, the structure is subjected to the ground motion record, while in the second stage the fire occurs. Different time-acceleration records are examined, each scaled to multiple levels of the Peak Ground Acceleration (PGA) in order to represent more severe earthquakes with lower probability of occurrence. In order to study in a systematic manner the behavior of the structure for the various FAE scenarios, a two-dimensional beam finite element model is developed, using the non-linear finite element analysis code MSC-MARC. The fire resistance of the structure is determined using rotational limits based on the ductility of structural members that are subjected to fire. These limits are temperature dependent and take into account the level of the structural damage at the end of the earthquake and the effect of geometric initial imperfections of structural members.