• Proceedings of the KIEE Conference
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• 2015.07a
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• pp.868-869
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• 2015

지하 매설된 가스배관을 정기적으로 검사하기 위해서 가스 공급 및 용역업체에서는 주로 비피과검사 탐상장비인 MFL(Magnetic Flux Leakage) PIG(Pipeline Inspection Gauge)를 사용한다. 기존의 MFL PIG는 배관 내 유체(가스,오일 등)의 전후차단 압력의 흐름을 이용해 별도의 구동장치 없이 피그를 진행시켜 배관의 결함 유무를 평가하는 시스템이다. 하지만 10기압 이하의 낮은 운영압력과 T 분기관과 같이 급격한 곡관부가 존재하는 직경 16인치 이하의 도시가스 배관에는 기존의 시스템을 적용하기 어렵다. 이처럼 기존 MFL PIG의 적용이 불가한 도시가스 배관(직경 16인치 이하)을 활주하기 위해서는 우선 비파괴검사 시스템을 견인할 수 있는 추진 로봇이 필요하고 추진로봇에 적합한 자기누설 비파괴검사 시스템의 개발이 필요하다. 또한 비파괴검사 장비의 센서 시스템은 결함신호를 탐지하여 결함의 발생유무 및 결함의 형상을 판별하는 성능도 중요하다. 본 논문에서는 16인치 도시가스 배관의 검사를 위한 자기누설 비파괴검사 시스템의 기초설계와 대상 시스템의 자기적 특성을 분석한다. 또한 배관 외벽의 결함 발생 유무에 따른 자기누설 신호의 크기 및 분포변화를 3차원 유한요소법을 이용해 해석하여, 결함 검출 신호의 특성을 분석하는데 초점을 둔다.

• Journal of Magnetics
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• v.18 no.2
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• pp.202-206
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• 2013

In this paper, the MFL (magnetic flux leakage) signals of complex defects on the underground gas pipeline are analyzed and their depths are estimated. Since closely-located defects (complex defects) affect each other, accelerate the progress of defection, and are finally combined to one (cluster), it's meaningful to differentiate complex defects from single defects by analyzing their characteristics. Various types of complex defects are characterized and analyzed by defining the safety distance for interference. 26 artificial defects are carved on the pipeline simulation facility (PSF) to analyze the characteristics of complex defect and demonstrate the accuracy of the proposed complex defect estimation. The proposed method shows average length error of 5.8 mm, average width error of 15.55 mm, and average depth error of 8.59%, respectively.

• Proceedings of the KIEE Conference
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• 2005.07b
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• pp.978-980
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• 2005

자기 누설 탐상(Magnetic Flux Leakage : MFL) 시스템은 비파괴 검사의 한 방법으로 검사 대상 물체를 적절히 포화시켜 부식이나 결함 부위에서의 누설 자속을 측정하여 결함의 유 무와 크기를 판단하는 방법이다. 대부분 가스관과 가스관을 연결하는 방법으로 용접을 가장 많이 사용하고 있으며 용접부위에서 부식이 가장 많이 발생하고 있다. 용접으로 인해 발생하는 자기 누설신호는 부식신호에 많은 영향을 미친다. 따라서 본 연구는 용접신호가 부식 신호에 미치는 영향을 분석하기 위해 가스관의 용접과 부식과의 거리에 따른 자기누설을 해석하고, 분석하였다. 또한 용접에 의해 왜곡된 부식신호를 보정하고, 판정을 위한 방법을 제시하였다.

• Journal of the Korean Magnetics Society
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• v.14 no.4
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• pp.143-148
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• 2004

Effects of residual flux density M$_{res}$ and number of inspection on the detection voltage and flux density B of the gas pipeline were investigated in MFL inspection, which is widely used for the non-destructive inspection in a gas pipeline. A simulation equipment composed of the magnetizer and iron ring attached on an aluminum disc was constructed instead of a huge gas pipeline facility. With this system. the iron ring could be perfectly demagnetized and signals from the bolt screw stuck on the disc could be clearly detected so that the effects of M$_{res}$S and the inspection number on the detection voltage and B of iron ring were effectively investigated. With increasing the number of inspection, M$_{res}$, B of the iron ring and the detection voltage decreased and then kept at constant values while final M$_{res}$ increased with increasing initial M$_{res}$. If inspection condition were kept unchanged, the detection voltage was proportional to the last M$_{res}$ of the iron ring instead of B. This was probably due to magnetic hysteresis of the iron ring inherited from magnetic domain so that consideration on the magnetic hysteresis was inevitable in the analysis of MFL signal from defects of a gas pipeline. A new inspection scheme using the magnetizer with reversed magnetization in the subsequent inspection was proposed from the result that a high detection voltage could be obtained in the first inspection of gas pipeline with positive M$_{res}$.

• Journal of the Korean Society for Nondestructive Testing
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• v.27 no.5
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• pp.375-382
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• 2007

Nondestructive testing (NDT) by using the electromagnetic methods are useful for detecting cracks on the surface and subsurface of the metal. However, when the material contains both ferromagnetic and paramagnetic materials, it is difficult for NDT to detect and analyze cracks using this method. In addition the existence of a partial ferromagnetic material can be incorrectly characterized as a crack in the several cases. On the other hand a large crack has sometimes been misunderstood as a partially magnetized region. Inconel 600 is an important material in atomic energy plant. A nickel film is coated when a crack a appears on an Inconel substrate. Cracks are difficult to detect on the combined material of an Inconel substrate with a nickel film, which are paramagnetic and ferromagnetic material respectively. In this paper, a scan type magnetic camera, which uses a complex induced current-magnetic flux leakage (CIC-MFL) method as a magnetic source and a linearly integrated Hall sensor array (LIHaS) on a wafer as the magnetic sensors, was examined for its ability to detect cracks on the combined material. The evaluation probability of a crack is discussed. In addition the detection probability of the minimum depth was reported.

• Journal of the Korean Society for Nondestructive Testing
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• v.36 no.6
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• pp.483-489
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• 2016

The typical methods used for inspecting ferromagnetic pipes include the ultrasonic testing (UT) contact method and the following non-contact methods: magnetic flux leakage (MFL), electromagnetic acoustic transducers (EMAT), and remote field eddy current testing (RFECT). Among these methods, the RFECT method has the advantage of being able to establish a system smaller than the diameter of a pipe. However, the method has several disadvantages as well, including different sensitivities and difficult-to-repair coil sensors which comprise its array system. Therefore, a giant magneto-resistance (GMR) sensor was applied to address these issues. The GMR sensor is small, easy to replace, and has uniform sensitivity. In this experiment, the GMR sensor was used to measure remote field and defect signal characteristics (in the axial and radial directions) in a ferromagnetic pipe. These characteristics were measured in an effort to investigate standard defects at changing depths within a pipe. The results show that the experiment successfully demonstrated the applicability of the GMR sensor to RFECT signal detection in ferromagnetic pipe.

• Journal of Magnetics
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• v.16 no.1
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• pp.36-41
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• 2011

If gas is leaking out of gas pipelines, it could cause a huge explosion. Accordingly, it is important to ensure the integrity of gas pipelines. Traditionally, over the years, gas-operating companies have used the ILI system, which is based on axial magnetic flux leakage (MFL), to inspect the gas pipelines. Relatively, there is a low probability of detection (POD) for the axial defects with the axial MFL-based ILI. To prevent the buried pipeline from corrosion, it requires a protective coating. In addition to the potential damage to the coating by environmental factors and external forces, there could be defects on the damaged coating area. Thus, it is essential that nondestructive evaluation methods for detecting axial defects (axial cracks, axial groove) and damaged coating be developed. In this study, an electromagnetic acoustic transducer (EMAT) sensor was designed and fabricated for detecting axial defects and coating disbondment. In order to validate the performances of the developed EMAT sensor, experiments were performed with specimens from axial cracks, axial grooves, and coating disbondment. The experimental results showed that the developed EMAT sensor could detect not only the axial cracks (minimum 5% depth of wall thickness) and axial grooves (minimum 10% depth of wall thickness), but also the coating disbondment.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.1
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• pp.53-60
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• 2005

The wire rope of container crane is a important component to container transfer system and is used in a myriad of various applications such as elevator, mine hoist, construction machinery, and so on. If it happen wire rope failures in operating, it may lead to the safety accident and economic loss, which is productivity decline, competitive decline of container terminal, etc. To solve this problem, we developed the active and portable wire rope fault detecting system. The developed system consists of three parts that are the fault detecting, signal processing, and remote monitoring part. All detected signal has external noise or disturbance according to circumstances. Therefore we applied to discrete wavelet transform to extract a signal from noisy data that was used filter. As experimental result, we can reduce the expense for container terminal because of extension of exchange period of wire rope for container crane and this system is possible to apply in several fields to use wire rope.

• Proceedings of the KIEE Conference
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• 2007.10c
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• pp.253-255
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• 2007

비파괴검사방식 중 자기누설 탐상법(Magnetic Flux Leakage, MFL)은 선박의 표면이나 인간의 손이 닿지 않는 곳의 부식상태를 파악하기에 적합한 방법이다. 실시간 모니터링 가능한 자기누설 탐상 시스템은 빠르고 정확한 검사가 요구되는 대형 선박의 교면 검사에서 유용하게 사용될 것으로 예상된다. 본 논문에서는 스파이더형의 소형 비파괴 검사기를 실시간 모니터링이 가능하도록 제작하였다.