• 제목/요약/키워드: Lubrication Pump

검색결과 119건 처리시간 0.019초

유압 베인 펌프의 압력 맥동에 관한 연구 (The Analytical Study on the Pressure Ripples in a Positive Displacement Vane Pump)

  • 김기동;조명래;한동철;최상현
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1997년도 제26회 추계학술대회
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    • pp.225-231
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    • 1997
  • This paper reports on the theoretical study of the delivery pressure ripples of a positive displacement vane pump which is widely used for automobile power steering. Pressure ripples occur due to the flow tipples which induced cam ring profiles and reverse flow from the delivery ports. In this paper, the mathematical model for analyzing the pressure ripples has been presented, and set of the differential equationshave been solved using the Runge-Kutta method. As the results of analysis, instant ideal flow ripples, internal pressure, delivery pressure ripples, and delivery flow ripples have been presented. Internal pressure was related to delivery pressure variations, and amplitude of pressure tipples was increased with rotational speed and delivery pressure.

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고속 펌프용 증속기의 동특성에 관한 연구 (A Study on Dynamic Characteristics by Gearbox of High-speed Pump)

  • 이동환;이형우
    • 연구논문집
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    • 통권31호
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    • pp.65-75
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    • 2001
  • A dynamic model of pump having one step gearbox and two step gearbox is developed by the lumped parameter method. The model accounts for shafts, ball bearings and journal bearings flexibilities, gyroscopic effects and the force couplings among the transverse and torsion motions due to gearing. Excitation forces of pump having one step gearbox and two step gearbox are considered as the mass unbalance of the rotors and gear transmission error which comes from the modified tooth surface. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors and the transmitted errors of the gearing are considered, shows that there are no critical speeds at the operating speeds. One step and two step gearboxes are manufactured and are estimated for vibration/noise, lubrication and performance.

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누설특성을 고려한 GDI 엔진용 연료펌프의 고압생성 증진에 관한 연구 (A Study on the Pressure Increment of Fuel Pump for GDI Engines Considering Leakage Flows)

  • 나병철;김병수;최석우
    • 대한기계학회논문집B
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    • 제24권6호
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    • pp.785-791
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    • 2000
  • GDI (Gasoline Direct Injection) engines are considered as one of the candidates for next generation engines of passenger cars, which reduce exhaust emissions and fuel consumption. In GOI engines, a high-pressure gasoline supply system is required to directly inject the fuel to combustion chambers. Because of low lubricity of gasoline fuel, the clearance between a plunger and a barrel in GDI fuel pumps is too wide to achieve smooth hydrodynamic lubrication. Thus, it is difficult to generate high-pressure condition in GDI fuel pump since large amount of leakage flow occurs between the plunger and the barrel In this study, an optimum plunger design is presented to minimize leakage in the aspect of flow control. This paper analyzes leakage flow characteristics in the clearance to improve pumping performance of GDI fuel pumps. Effects of groove in the plunger are studied according to variations of depth and width. Evaluations of pumping performance are determined by the amount of pressure drop in the leakage path assuming a constant leakage flows. Both of turbulence and incompressible models are introduced in CFD (Computational Fluid Dynamics) analysis. Design parameters have been introduced to minimize leakage in limited space, and a methodological study on geometrical optimization has been conducted. As results of CFD analysis in various geometrical cases, optimum groove depths have been found to generate maximum sealing effects on gasoline fuel between the plunger and the barrel. This procedure offers a methodological way of an enhancement of plunger design for high-pressure GDI fuel pumps.

압력 평형형 베인 펌프의 가동 압력판 변형에 관한 연구 (A Study on the Deformation of the Moving Pressure Plate in a Balanced Type Vane Pump)

  • 한동철;조명래;박신희;최상현
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제27회 춘계학술대회
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    • pp.277-285
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    • 1998
  • This paper presents the deformation characteristics of the moving pressure plate in a balanced type vane pump that widely used automotive power steering systems. Moving pressure plate can control the clearance between rotor and plate in accordance with load pressure variation; it always guarantees that pump to have optimal volumetric efficiency. In this paper, firstly, we calculate the acting force on the pressure plate, which is used to determine the angular position and load condition for analyzing the deformation of pressure plate. Secondary, finite element method is used for the deformation analysis. As results of acting force analysis, it is found that maximum difference of forces occurs at angular position 28$\circ$ from the small arc center of cam ring and load pressure is a dominant factor to affect acting force variation. The deformation of pressure plate increases as load pressure increases. At high load pressure, the deformation of pressure plate becomes larger than the initial clearance between rotor and plate. Therefore, it is required to design the plate for controlling the deformation.

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Improvement of the Low-Speed Friction Characteristics of a Hydraulic Piston Pump by PVD-Coating of TiN

  • Hong Yeh-Sun;Lee Sang-Yul;Kim Sung-Hun;Lim Hyun-Sik
    • Journal of Mechanical Science and Technology
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    • 제20권3호
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    • pp.358-365
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    • 2006
  • The hydraulic pump of an Electro-hydrostatic Actuator should be able to quickly feed large volume of oil into hydraulic cylinder in order to reduce the response time. On the other hand, it should be also able to precisely dispense small amount of oil through low-speed operation so that the steady state position control error of the actuator can be accurately compensated. Within the scope of axial piston type hydraulic pumps, this paper is focused on the investigation how the surface treatment of their cylinder barrel with TiN plasma coating can contribute to the reduction of the friction and wear rate of valve plate in the low-speed range with mixed lubrication. The results showed that the friction torque of the valve plate mated with a TiN coated cylinder barrel could be reduced to 22% of that with an uncoated original one when load pressure was 300 bar and rotational speed 100 rpm. It means that the torque efficiency of the test pump was expected to increase more than 1.3% under the same working condition. At the same time, the wear rate of the valve plate could be reduced to $40\sim50%$.

A Study on the Optimum Design of Cylinder Block in Swash Plate Type Oil Hydraulic Piston Pump

  • Baek, Il-Hyun;Cho, Ihn-Sung;Jung, Jae-Youn;Choi, Byung-In;Oh, Seok-Hyung
    • KSTLE International Journal
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    • 제8권2호
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    • pp.29-34
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    • 2007
  • Recently, requirements relating to performance, environment and noise in the oil hydraulic system of the heavy construction equipment have been reinforced continuously. In order to solve these technical trends, studies on the system compactness, operation under high pressure and great rotating speed, electronic control, substitute oil, and noise reduction have been progressed briskly. Among these recent studies, the system operation under high pressure is quite difficult to carry into effect due to mechanical limitations; that is, for realizing the system operation in the hydraulic pump under high pressure, the improvements or innovations on the design techniques, the manufacturing techniques, and the lubrication performance of the working oil are required. Accordingly, in this study, the stress distribution and optimum design factors under the maximum pressure were discussed by using stress analysis on the cylinder block of the hydraulic axial piston pump, which is one of the most important relative sliding regions.

원심펌프 베어링 유닛의 열신뢰성 분석 (Thermal Reliability Analysis of the Bearing Units in a Centrifugal Pump)

  • 문정환;문승재;이재헌
    • 설비공학논문집
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    • 제19권4호
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    • pp.313-320
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    • 2007
  • In this paper, the experimental study has been carried out to investigate the reliability lifetime of two bearing units based on the oil temperature. Measurements for the oil temperature as well as the bearing temperature during normal operation were performed to study the effects of oil viscosity and oil submergence percentages in the two bearing units. The optimal lubrication condition to increase the lifetime of the bearing unit A was found that its viscosity and submergence percentage were VG32 and 25%, respectively. For the bearing unit B, when the oil viscosity and submergence percent were VG32 and 75%, the lubrication condition was the most efficient. Finally, the adjusted rating times of both the bearing units were calculated to be over 28,000 h, which is greater than the minimum adjusted rating times of 25,000 h. Therefore, they satisfied the regulated lifetime of API 610.

LPLi 시스템에서 외장형 펌프의 연료조성 및 온도에 따른 성능특성 연구 (Performance Characteristics with Various Fuel Composition and Temperature for an External Type Fuel Pump in LPLi System)

  • 남덕우;윤준규;임종한
    • Journal of Advanced Marine Engineering and Technology
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    • 제35권5호
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    • pp.566-575
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    • 2011
  • LPG 연료공급방식은 배출가스를 저감시킬 수 있는 유용한 시스템으로 연구가 지속적으로 진행되고 있다. LPG는 경유와 휘발유보다 높은 증기압과 낮은 점도와 표면장력을 유지하므로 고무류와 화학 반응에 따른 연료펌프의 기계적인 손상으로 내구성이 저하되고 있는 실정이다. 본 연구에서는 이러한 문제점을 해결하기 위해 LPLi 시스템에서 유지보수의 편리함과 가격경쟁을 위해 개발된 외장형 펌프를 사용하여 LPG 연료의 조성 및 온도에 따른 특성을 평가하고자 실험을 하였다. 그 결과로서, 내장형 펌프와 외장형 펌프의 성능차이는 거의 없으며 프로판 함유율이 높고, 연료온도가 높아짐에 따라 유량은 많아지나 펌프효율은 거의 차이가 없었다. 또한 LPG 자동차 연료공급장치의 특성상 연료조성 및 온도변화에 따른 차압도 거의 일정하게 나타내었다.

지로터 펌프/모터의 치형 설계 프로그램 개발에 관한 연구 (A Study on Tooth Design Program Development of Gerotor Pump/Motor)

  • 장주섭;이종원;한동철;조명래
    • Tribology and Lubricants
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    • 제12권3호
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    • pp.100-106
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    • 1996
  • Gerotor pumps and motors are widely used in lubrication and hydraulic actuator systems. Compared with internal gear pumps and motors, they have many advantages. However, the gerotor profiles have not been suff'lciently analyzed theoretically. Therefore, it is very difficult for designer to decide the specifications of the gemtor profiles, and calculation of flow rate and minimum distance of clearance in the contact point of inner and outer rotor is not yet confirmed. In this paper, when we design inner and outer rotor concurently, we have analyzed the gerotor profiles and displayed the calculated results such as flow rate, minimum distance between inner and outer rotor and gerotor profiles.

A Simple Thermal Model of Fuel Thermal Management System in Aircraft Engine

  • Youngjin Kim;Jeonghwan Jeon;Gonghoe Gimm
    • 항공우주시스템공학회지
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    • 제17권5호
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    • pp.11-18
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    • 2023
  • The architecture of the Fuel Thermal Management System (FTMS) in a commercial aircraft engine was built to model and simulate the fuel system. The study shows the thermal interactions between the fuel and engine lubrication oil through the mission profile of a high bypass ratio, two-spool turbofan engine. Fuel temperature was monitored as it flowed through each sub-component of the fuel system during the mission. The heat load in the fuel system strongly depended on the fuel flow rate, and was significantly increased for the periods of cruise and descent with decrease of fuel flow rate, rather than for the periods of take-off. Due to the thermal interaction in the pump housing, the fuel temperature at the outlet of the low-pressure pump was increased (4.0, 9.2, and 30.0) % over the case without thermal interaction for take-off, cruise, and descent, respectively.