• Title/Summary/Keyword: Logistics Warehouse

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The Effect of Warehouse Layout Design on Order Picking Efficiency

  • Kim, Hyun;Hur, Yun-Su;Bae, Suk-Tae
    • Journal of Navigation and Port Research
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    • v.33 no.7
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    • pp.477-482
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    • 2009
  • In this paper the order picking problem in warehouses is considered, a topic which has received considerable attention from the international academic body in recent years. The order picking problem deals with the retrieval of order items from prespecified locations in the warehouse, and its objective is usually the minimization of travel time or travel distance. Hence, a well-thought order picking policy in combination with an appropriate storage policy will enhance warehouse efficiency and reduce operational costs. This paper starts with a literature overview summarizing approaches to routing order pickers, assigning stock-keeping units to pick locations and designing warehouse layouts. Since the layout design might affect both storage and routing policies, the three factors are interdependent with respect to order picking performance. To test these interdependencies, a simulation experiment was set up, involving two types of warehouse layout, four types of storage policy, five well-known heuristics and five sizes of order picking list. Our results illustrate that from the point of view of order picking distance minimization it is recommended to equip the warehouse with a third cross aisle, although this comes at the cost of a certain space loss. Additionally, we propose a set of most appropriate matches between order picking heuristics and storage policies. Finally, we give some directions for further research and recommend an integrated approach involving all factors that affect warehouse efficiency.

Logistics Development Plan for Underground Ammunition Depots based on Network (네트워크 기반 지하형 탄약고의 물류 발전방안 연구)

  • Kim, Byungkyoo
    • Journal of Internet Computing and Services
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    • v.23 no.3
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    • pp.137-145
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    • 2022
  • The logistics of ammunition stored in the underground ammunition warehouse has more difficulties than the logistics of ammunition stored on the ground due to the nature of the storage space. This study was conducted to solve the logistics of underground ammunition warehouse by improving these problems. And six items such as guard, safety, environment, supply system, equipment, facilities, and life management were selected for the improvement of logistics. And AHP was analyzed by Expert Choice program by conducting a survey to experts. As a result of the analysis, it was confirmed that the importance was high in the order of safety, guard, life management, equipment facilities, supply system, and environment. Based on the selected items and the results of the survey, a plan to build a network-based integrated platform that can improve logistics in an underground ammunition warehouse was presented. This study will be used as a basis for the establishment of an integrated platform when constructing an underground ammunition warehouse in the future. This study can be applied to storage facilities that store other materials in the military, and it is expected to be applied to large commercial storage facilities.

Simulation Analysis for Improving the Logistics Flow in an Chemical Storage System (석유화학 창고 시스템 내 물류 흐름 개선을 위한 시뮬레이션 분석)

  • Lee, Gi-Hwan;Jo, Jae-Young;Chae, Gyu-Tae;Jang, Seong-Yong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.3
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    • pp.77-86
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    • 2020
  • In this study, to improve the logistics flow of existing given chemical logistics warehouse, four logistics flow alternatives were proposed to minimize truck interference by building simulation model. The simulation model for chemical storage warehouse was built to evaluate system performance. Among the four new improved alternatives based on the basic model, the model with the same truck's pathways and locations of facilities identified an increase in the number of interferences but a decrease in daily working hours as the number of resources in a particular facility increases. Therefore, the three groups were classified as 'efficiency', 'complementary', and 'safety' based on the daily working hours, and the ratio of trucks entering two types of logistics warehouse was set in consideration of future market fluctuations. For each of the six types, the optimal number of resources was selected as the number of resources in the facilities with the least number of interferences in the basic model and the evaluation measures and characteristics set in this study were compared and analyzed. As a result, the Alternative 4 model operating the underground roadway produced interference between 17.0% and 36.4% of the basic model, with 113.3% of the interior loadspace.

Analysis of Warehouse Logistics System for Maximizing the Amount of Order Process (주문 처리 최대화를 위한 창고 물류시스템 분석)

  • Lee, Do-Kyung;Chang, Sung-Ho
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.1
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    • pp.86-95
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    • 2013
  • The distribution cost increases constantly because of the growth of yield, globalization of accounts and the generalization of e-commerce. This paper is concerned with scheduling on the allocation of workers to maximize the amount of order process in warehouse logistics system. The problem is to determine the number of operators in each process by the sequential time zone. We considered that the number of operators is restricted to the current level and also the process time is changed by putting some resources into the process. In each stage, we suggest some considerations for the allocation of workers and estimate the maximum amount of order process of the alternatives. We analyzed the alternatives using simulation s/w Arena with real cases.

A Study on the Demand Research for Facilities of Logistics from Factor Comparison (요인비교법을 통한 물류시설 수요조사에 관한 연구)

  • Yoon, Tomes;Kim, Tae-Seok;Lee, Geon-Su;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.9 no.5
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    • pp.103-110
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    • 2007
  • To build a most efficient and competitive warehouse, need to reflect tenants various opinions in advance such as location, rentable size, leasing terms, rental, configuration of the building, building structure, traffic flow and amenities. Thus a survey for major tenants which are logistics, retailers and manufactures should be done to figure out potential demand and marketing strategy to lead to be a competitive warehouse. However above survey is time consuming work and requires high cost involvement thus to avoid such an inefficient process and to facilitate investors prompt and right decision making, there should be a tool which helps to make a decision process easier with simple key factors. In other word, we have used above mentioned 'Demand Approach' so far but here I am introducing 'Factors Comparison' which reflects location factors and facility factors. I derived Kwang-myung logistics park's proper rental rate through 'Demand Approach' which analyzed Seoul Metropolitan area's rental warehouse status and rents, and also defined a size of potential demand area and rental. And this report compared the result with an outcome of 'Factors Comparison' then compared each methods and drew a conclusion of 'Factors Comparion's better convenience and efficiency.

A Study on the Prediction of Descending Smoke Time according to the Design Method of Domestic and Foreign Smoke Facilities for the Improvement of Smoke Facilities Standards in Logistics Warehouse (물류창고의 배연설비 기준 개선을 위한 국내·외 배연설비의 설계 방법에 따른 연기하강시간 예측에 관한 연구)

  • Hun, Ye-Rim;Kim, Yun-Seong;Jin, Seung-Hyun;Koo, In-Hyuk;Kwon, Young-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.141-142
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    • 2022
  • Recently, fires in logistics warehouses in Korea are continuously increasing. In addition, the need for fire safety in logistics warehouses is emerging. So, it is believed that it is necessary to establish standards for vent facilities under effective smoke control for the evacuation safety of residents in logistics warehouses. Therefore, this paper compares the standards related to combustion facilities in Korea, the United States, and Japan, and applies the design method to logistics warehouses of domestic materials to predict smoke drop time and use it as a basic data for improving domestic smoke facilities standards.

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A Study on the Operation and Function Improvement for apparel warehouse Using Fuzzy-AHP (Fuzzy-AHP를 활용한 의류 물류창고 운영개선에 관한 연구)

  • Kwon, Sung-Joon;Cha, Young-Doo;Yeo, Gi-Tae
    • Journal of Digital Convergence
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    • v.15 no.9
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    • pp.23-33
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    • 2017
  • Given the expansion of globalization and international trade, the number of apparel consumers is growing every year, making it difficult to estimate the amount of handling needed from the logistics industry. To determine which management factors are important and which ones require improvement, fuzzy AHP was used. Using this method, the factors were ranked in the final analysis as follows: The first and most important factor was training employees (0.17), while the second was fire hazard management (0.169); the third-highest factor was inbound and outbound goods (0.142), and the fourth was the warehouse management system. Barcode management was ranked fifth. By these results, we were able to analyze the processes of clothing warehouses, noting that although the factors appear independent, they are actually connected while proceeding with full management control. Moreover, because of the special characteristics of garments, employee management is crucial. Due to the vulnerability of these goods to fire hazards, this factor must be well managed.

A Study on the Comparison of Aspirating Smoke Detector and General Smoke Detector Detection Time according to the Fire Speed and Location of Logistics Warehouse through FDS (화재시뮬레이션을 통한 물류창고 화재 속도와 위치에 따른 공기흡입형 감지기와 일반 연기 감지기 감지시간 비교에 관한 연구)

  • SangBum Lee;MinSeok Kim;SeHong Min
    • Journal of the Society of Disaster Information
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    • v.19 no.3
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    • pp.608-623
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    • 2023
  • Purpose: Recently, the number of logistics warehouses has been on the rise. In addition, as the number of such logistics warehouses increases, number of fire accidents also increases every year, increasing the importance of preventing fires in large logistics warehouses. Method: investigated aspirating smoke detectors that are emerging as adaptive fire detectors in logistics warehouses. Then, through fire simulation (FDS), logistics warehouse modeling was conducted to compare and analyze the detection speed of general smoke detectors and aspirating smoke detectors according to four stages of fire growth and three locations of fire in the logistics warehouse. Result: Growth speed in Slow-class fires and Mediumclass fires, the detection speed of aspirating smoke detectors was faster regardless of the location of the fire. However, in Fast-class fires and Ultra-Fast-class fires, it was confirmed that the detection speed of general smoke detectors was faster depending on the location of the fire. Conclusion: It was confirmed that the detection performance of the aspirating smoke detector decreased as the fire growth speed increased and the location of the fire occurred further than the receiver of the aspirating smoke detector. Therefore, even if an aspirating smoke detector is installed in a warehouse that stores combustibles with high fire growth rates, it is judged that an additional smoke detector is attached far away from the receiver of the general smoke detector to increase fire safety.

Simulation-based Design Validation and Alternatives Analysis of Release Process of Logistics Automation Warehouse (시뮬레이션을 활용한 물류 자동화 창고의 출고 프로세스 설계 검증 및 대안 분석)

  • Moon-Gi Jeong;JongPil Kim;JinSung Park;Kyung-Min Seo
    • Journal of the Korea Society for Simulation
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    • v.32 no.3
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    • pp.75-91
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    • 2023
  • As the business-to-customer (B2C) online market expands after the COVID-19 pandemic, the logistics industry has been constructing automated warehouses to handle multi-product, low-volume logistics. When constructing a logistics automation warehouse, it is crucial to validate that the facility's performance and operational logic are designed to meet the required throughput of the automated warehouse from the system design phase. This study proposes simulation-based validation and optimal alternatives for an H logistics automation warehouse in Iksan, Jeollabuk-do. Firstly, we focused on the box supply and packing processes, which are related to the release process, among the entire logistic processes. Then, we analyzed the potential bottlenecks in the target process and designed and implemented a discrete-event simulation model based on the analysis results. The simulation experiments showed that the facility parameters and operational logic identified in the system design phase did not satisfy the performance requirements of the entire automated warehouse. Additional experiments were conducted to suggest alternatives to meet the system performance requirements by changing the facility parameters and operational logic. We expect that the proposed study will be utilized in the future, not only in the system design phase but also in the system construction phase, for verification purposes to ensure that the construction proceeds according to the design.

A Study on the Reliability of Storage/Retrieval for Warehouse Layout Based on Shuttle Rack System (셔틀랙 기반 물류센터의 레이아웃별 반출입 신뢰성에 관한 연구)

  • Seung-Pil Lee;Hyeon-Soo Shin;Hwan-Seong Kim
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2021.11a
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    • pp.101-103
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    • 2021
  • With the rapid increase in the quantity of goods transported worldwide, companies are now started to show great interest in unmanned automated warehouses along with related research and development due to the increase of warehouse efficiency and reduction warehouse manpower. In a number of small warehouses, shuttle rack-based layouts that can handle inventory flow flexibly. However, the shuttle rack-based logistics center does not operate in case of emergency situations (faults, power outages, etc.), which seriously affects the efficiency and inventory management of the entire logistics center. Accordingly, in shuttle rack-based logistics center, we have classified various shuttle passages and RTV passages by layout and have analyzed its characteristics and types, along with derived reliability for each layout. The loading rate was also derived differently according to the number of passages, and have compared and analyzed reliability and loading rate for each layout.

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