• 한국유체기계학회 논문집
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• 제12권4호
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• pp.54-62
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• 2009

The feedwater heaters are Critical components in a nuclear power plant. As the operation years of heaters go by, the maintenance costs required for continuous operation increase. When the carbon steel components in nuclear make contact with running fluid, the wall thinning caused by FAC (flow accelerated corrosion) can be generated. Local wall thinning is inevitable at the area around wet steam entrance to be attacked due to the long term operation. Sometimes the shell with thinned wall is eventually ruptured. To identify the relationship between the local wall thinning and fluid behavior of the feedwater heater, the practical data of a plant, which were based on ultrasonic thickness measurement tests, were analyzed and CFD(Computed Fluid Dynamics) analyses were performed.

• 대한기계학회논문집B
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• 제35권7호
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• pp.717-722
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• 2011

본 연구의 목적은 국부감육이 일어나고 있는 위치들을 분석하고, 그와 관련된 난류매개변수를 밝혀내는데 있다. 축소 제작된 배관계 티부분에서의 실험과 수치해석이 이루어졌으며, 실제로 배관계 부품내에서의 유동특성을 유추하기 위하여 그 결과들이 비교 검토되었다. 국부감육율과 난류 매개변수간의 상관관계를 결정하기 위하여 급수가열기 주 배관에서의 티 부품에 대한 수치해석이 수행되었고, 실제적인 국부감육 발생 위치를 찾아내기 위해 알칼리 금속염을 사용하여 감육 유로가시화 실험을 수행하였으며, 이를 기초로 한 난류매개 변수와 국부감육의 두께가 비교 분석되었다. 이러한 결과 값 비교를 통하여 얻어낸 바로는 기하학적 형태에 기인하는 배관 벽면에서의 박리로 인한 반경 방향 유속 Vr이 국부 감육 현상과 가장 연관성이 높은 것으로 나타났다.

• 대한기계학회논문집A
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• 제28권4호
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• pp.402-409
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• 2004

The purpose of this study is to investigate the effect of local wall thinning on the collapse of elbow subjected to internal pressure and bending moment. Thus, the nonlinear three-dimensional finite element analyses were performed to obtain the collapse moment of elbow containing various wall thinning defects located at intrados and extrados under two loading modes (closing and opening modes) with internal pressure. From the results of analysis, the effect of wall thinning defect on the global moment-rotation behavior of elbow was discussed, and the dependence of collapse moment of elbow on wall thinning depth, length, and circumferential angle was investigated under different loading mode and defect location.

• 대한기계학회논문집A
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• 제28권7호
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• pp.1014-1020
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• 2004

The present work complies the elastic stress concentration factor for a pipe with local wall thinning, based on detailed three-dimensional elastic FE analysis. To cover practically interesting cases, a wide range of pipe and defect geometries are considered, and both internal pressure and global bending are considered. Resulting values of stress concentration factors are tabulated for practical use, and the effect of relevant parameters such as pipe and defect geometries on stress concentration factors are discussed. The present results would provide valuable information to estimate fatigue damage of the pipe with local wall thinning under high cycle fatigue.

• 동력기계공학회지
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• 제18권5호
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• pp.66-73
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• 2014

This study was considered to occur the local wall thinning at elbow which is flowing the steam and high-pressure water of high-temperature. The angle of elbow is ${\Theta}=45^{\circ}$ and $67.545^{\circ}$. The damage behaviors of inner or outer wall thinning elbow under internal pressure were calculated by FEA(finite element analysis). We compared the simulated results by FEA with experimental data. The FEA results are as follows: In the FEA results of three types of wall thinning ratio, the circumferential and longitudinal stresses show the similar values regardless of the angle of elbow, respectively. The circumferential strain was greater at elbow of small angle, but the longitudinal strain was nearly same. The FEM stress of outer wall thinning elbow was slightly higher than that of the inner wall thinning elbow, and strain was also slightly higher. In the experiments, the circumferential strain was increased with the increase in the internal pressure, and increased rapidly on about 0.2% of strain. The longitudinal strain was small. The strain at break was much smaller than 0.2%. In the relation between pressure and eroded ratio, the criteria that can be used safely under operating pressure and design pressure were obtained. The results of FEA were in relatively good agreement with those of the experiment.

• 대한기계학회논문집A
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• 제26권4호
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• pp.731-738
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• 2002

To understand failure behavior of pipe thinned by flow accelerated corrosion, in this study, the pipe failure tests were performed on 102mm-Sch.80 carbon steel pipe with various local wall thinning shapes, and the failure mode, load carrying capacity, and deformability were investigated. The tests were conducted under loading conditions of 4-points bending and internal pressure. The experimental results showed that the failure mode of thinned pipe depended on magnitude of internal pressure and thinning length as well as loading direction and thinning depth and angle. The variation in load carrying capacity and deformability of thinned pipe with thinning length was determined by stress type appled to the thinning area and circumferential thinning angle. Also, the effect of internal pressure on failure behavior was dependent on failure mode of thinned pipe, and it promoted crack occurrence and mitigated local buckling at thinned area.

• 대한기계학회논문집A
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• 제29권4호
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• pp.606-613
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• 2005

Effects of circumferentially local wall thinning on the fracture behavior of pipes were investigated by monotonic four-point bending. Local wall thinning was machined on the pipes in order to simulate erosion/corrosion metal loss. The configurations of the eroded area included an eroded ratio of d/t= 0.2, 0.5, 0.6, and 0.8, and an eroded length of ${\ell}\;=10mm,$ 25mm, and 120mm. Fracture type could be classified into ovalization, local buckling, and crack initiation depending on the eroded length and eroded ratio. Three-dimensional elasto-plastic analyses were also carried out using the finite element method, which is able to accurately simulate fracture behaviors excepting failure due to cracking. It was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the thinned area.

• 동력기계공학회지
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• 제18권1호
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• pp.76-83
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• 2014

This study was carried out an experimental and finite element analysis on the fracture behavior of straight pipes with local wall thinning under internal pressure. Local wall thinning was machined on the pipes in order to simulate erosion/corrosion metal loss. The configurations of the eroded area has an eroded ratio of d/t=0.80~0.92 and an eroded length of l=25, 50 and 102 mm. Three-dimensional elastic-plastic analyses were also carried out using the finite element method, which is able to accurately simulate failure behaviors. In regards to the relation ship between pressure and eroded ratio, the criterion that can be used safely under operating pressure and design pressure were obtained from this calculation. The results of this calculation were in relatively good agreement with that of the experiment.

• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2002년도 춘계학술대회 논문집
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• pp.134-139
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• 2002

Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. However, effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. Acoustic emission(AE) has been widely used in various fields because of its extreme sensitivity, dynamic detection ability and location of growing defects. In this study, we investigated failure modes of locally wall thinned pipes and AE signals by bending test. From test results, we could be divided four types of failure modes of ovalization, crack initiation after ovalization, local buckling and crack initiation after local buckling. And fracture behaviors such as elastic region, yielding range, plastic deformation range and crack progress could be evaluated by AE counts, accumulative counts and time-frequency analysis during bending test. It is expected to be basic data that can protect a risk according to local wall thinning of pipes, as a real time test of AE.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.299-304
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• 2008

This paper presents plastic limit loads of piping branch junctions with local wall thinning under combined pressure and in-plane bending, based on systematic three-dimensional finite element limit analyses using elastic-perfectly plastic materials. An ideal branch junction without weld or reinforcement around the intersection is considered with two locations of wall thinning; one in the run pipe, and the other in the branch pipe. Based on FE results, effects of thinning geometries on plastic limit moments are quantified and simple approximations of plastic limit loads are proposed.