• Title/Summary/Keyword: Load speed

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Design of High Speed Spindles Active Monitoring and Control Algorithm (고속 주축의 상태모니터링 및 제어 알고리즘 설계)

  • Choi, Hyun-Jin;Park, Chul-Woo;Bae, Jung-Sub;Ahn, Jeong-Hun;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.13-19
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    • 2011
  • In this paper, the active monitoring and control system is developed. This system can monitor the status of high the speed spindle in real time during its processing, and can analyze its influence of dimensional accuracy and processing if any, and can control the machining condition to realize the machining system equipped with active monitoring and self-diagnostic features. Machining experiment was performed on 3 materials Al, Brass and S45C in order to derive the relation between active monitoring and control algorithm by the machining load. In addition, we measured surface roughness of processing specimen along with the data change of spindle rotating speed and conveying speed according to variation of machining load. Based on these experiments, we derived relations for each material that can be applied to the control algorithm to allow self control of the rotating speed and conveying speed according to the machining load.

Low Speed Drive of Motor Using Least Order Load $Torque{\cdot}Inertia$ Observer (최소차원 토크${\cdot}$관성 관측기를 이용한 전동기 극저속 운전)

  • Kim, Eun-Gi;Jeon, Kee-Young;Oh, Bong-Hwan;Chung, Choon-Byeong;Lee, Hoon-Goo;Kim, Yong-Joo;Seo, Young-Soo;Han, Kyung-Hee
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.234-236
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    • 2005
  • In this paper, an instantaneous speed observer with a reduced order is proposed to implement an indirect control for an motor with excellent dynamic stability and performance in a very low speed region. The proposed observer can estimate the instantaneous speed in very low speed region and simplify the system configuration by adopting a least order load torque-inertia observer to estimate the load torque and the rotor speed. Simulation are carried out to illustrate the performance of the proposed estimator at very low speed.

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Analysis of Drawbar Load Acting on Tractor Engine at Maximum Drawbar Power (최대 견인 출력시 트랙터 엔진의 견인 부하 분석)

  • Kim, S.C.;Kim, K.U.;Kim, D.C.
    • Journal of Biosystems Engineering
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    • v.34 no.2
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    • pp.71-76
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    • 2009
  • This study was conducted to investigate the load acting on a tractor engine when it delivers the maximum power at drawbar. The results of the drawbar tests on the 5 locally-made and 14 imported tractors conducted at NIAE in 2004, and the 15 tractors tested at OECD test stations in foreign countries were analyzed and presented by the torque load ratio, defined as a ratio of the engine torque load caused by drawbar pull to its full-load capacity, as a function of pull speed. The NIAE test results showed that the torque load ratio increased from 20 to 80% with pull speed less than 5 km/h. At speeds faster than 5 km/h, it was 80${\sim}$110% regardless of the pull speed. However, the OECD test results showed that the torque load ratio was evaluated mostly to be 70${\sim}$90% in the entire pull speed range. The same trend was also shown for the maximum drawbar load. The difference in the torque load ratio may be attributable to bias-ply tires for locally-made and some imported tractors. It is also suggested that the input torque load may be increased safely up to 120% of the full load capacity of the tractor engine for an accelerated life test of tractor transmissions.

Sensorless Detection of Position and Speed in Brushless DC Motors using the Derivative of Terminal Phase Voltages Technique with a Simple and Versatile Motor Driver Implementation

  • Carlos Gamazo Real, Jose;Jaime Gomez, Gil
    • Journal of Electrical Engineering and Technology
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    • v.10 no.4
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    • pp.1540-1551
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    • 2015
  • The detection of position and speed in BLDC motors without using position sensors has meant many efforts for the last decades. The aim of this paper is to develop a sensorless technique for detecting the position and speed of BLDC motors, and to overcome the drawbacks of position sensor-based methods by improving the performance of traditional approaches oriented to motor phase voltage sensing. The position and speed information is obtained by computing the derivative of the terminal phase voltages regarding to a virtual neutral point. For starting-up the motor and implementing the algorithms of the detection technique, a FPGA board with a real-time processor is used. Also, a versatile hardware has been developed for driving BLDC motors through pulse width modulation (PWM) signals. Delta and wye winding motors have been considered for evaluating the performance of the designed hardware and software, and tests with and without load are performed. Experimental results for validating the detection technique were attained in the range 5-1500 rpm and 5-150 rpm under no-load and full-load conditions, respectively. Specifically, speed and position square errors lower than 3 rpm and between 10º-30º were obtained without load. In addition, the speed and position errors after full-load tests were around 1 rpm and between 10º-15º, respectively. These results provide the evidence that the developed technique allows to detect the position and speed of BLDC motors with low accuracy errors at starting-up and over a wide speed range, and reduce the influence of noise in position sensing, which suggest that it can be satisfactorily used as a reliable alternative to position sensors in precision applications.

A Study on Analysis of Ice Load Measured during the Voyage in the Arctic Sea (북극해 운항 중 계측된 빙하중에 대한 분석 연구)

  • Lee, Tak-Kee;Kim, Tae-Wook;Rim, Chae Whan;Kim, Heung-Sub
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.2
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    • pp.107-113
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    • 2014
  • The icebreaking research vessel, ARAON had her second ice trial in the Arctic Sea from 16th July to 12th August 2010. During the voyage, the local ice loads acting on the bow of port side were measured from 14 strain gauges. The measurements were also carried out in ice waters with various ice concentration ratio as well as the icebreaking performance tests. In this study, the ice loads measured during the 'general' operation in ice waters were analyzed. As a first step, the relationship between the location of strain gauges and the ice loads were investigated, and then the possibility for observation of higher ice loads was estimated based on the probability density function. The relationship between the ship speed and the ice load was also investigated. 718 peak stresses data higher than 20 MPa obtained from strain gauges array attached in longitudinally and vertically was analyzed. In general, the ice load increases as the ship speed increases in the low ship speed range, and ice load decreases as the ship speed is greater than a certain speed.

Novel Position Controller for PMSM Based on State Feedback and Load Torque Feed-Forward

  • Zheng, Zedong;Li, Yongdong;Fadel, Maurice
    • Journal of Power Electronics
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    • v.11 no.2
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    • pp.140-147
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    • 2011
  • In this paper, a novel position controller based on state feedback and feed-forward is proposed. Traditional position and speed controllers are replaced by a single controller with the position and speed as state feedbacks, and the position command and load torque as feed-forwards. The feedback and feed-forward gains are obtained by analytic modeling and design. The load torque, rotor speed and position are estimated by an observer based on a Kalman filter (KF) with a low resolution mechanical position sensor. Feed-forward compensation by an estimated load torque is used to improve the dynamic performance during load torque changes.

A framework for carrying out train safety evaluation and vibration analysis of a trussed-arch bridge subjected to vessel collision

  • Xia, Chaoyi;Zhang, Nan;Xia, He;Ma, Qin;Wu, Xuan
    • Structural Engineering and Mechanics
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    • v.59 no.4
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    • pp.683-701
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    • 2016
  • Safety is the prime concern for a high-speed railway bridge, especially when it is subjected to a collision. In this paper, an analysis framework for the dynamic responses of train-bridge systems under collision load is established. A multi-body dynamics model is employed to represent the moving vehicle, the modal decomposition method is adopted to describe the bridge structure, and the time history of a collision load is used as the external load on the train-bridge system. A (180+216+180) m continuous steel trussed-arch bridge is considered as an illustrative case study. With the vessel collision acting on the pier, the displacements and accelerations at the pier-top and the mid-span of the bridge are calculated when a CRH2 high-speed train running through the bridge, and the influence of bridge vibration on the running safety indices of the train, including derailment factors, offload factors and lateral wheel/rail forces, are analyzed. The results demonstrate that under the vessel collision load, the dynamic responses of the bridge are greatly enlarged, threatening the running safety of high-speed train on the bridge, which is affected by both the collision intensity and the train speed.

Oil-Jet Ball 윤활시 가스터빈용 고속 Ball Bearing 윤활특성

  • 김기태;권우성
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.86-93
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    • 1996
  • The lubrication characteristics of high-speed ball bearings has been investigated empirically using 45mm bore split inner ring ball bearings employed in small industrial gas turbine engines with oil-jet lubrication method. For the close structural simulation, experiments carried out with bearing mounting supports of real engines, such as bearing housings and oil nozzle assemblies with squeeze film dampers. Thus the results of tests can be directly applied to the design and the development of gas turbine engines. Testing was done by varying operating speeds, axial load on bearings, and lubricant flowrates. During testing, the temperature of bearing at outer-ring face, the power consumption of the driving motor, and the rotating resistance of the bearing were measured. From this study, the representative factors for lubrication characteristics at high speed was found, and the most important one was not operating speed but axial load up to 1.95 million dmN speed and 303 kgf axial load. Furthermore, the detailed variation of the rotational resistance of the bearing could be visualized by measuring the change of the radial load under the bearing supports. The rotational resistance consists of the frictional resistance and the bearing-cavity oil resistance.

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SPEED-SENSORLESS VECTOR CONTROL OF INDUCTION MOTOR USING MRAS (MRAS를 이용한 유도전동기의 속도센서 없는 벡터제어)

  • Kim, Kwang-Yeon;Cho, Kye-Seok;Hyun, Dong-Seok
    • Proceedings of the KIEE Conference
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    • 1991.11a
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    • pp.148-151
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    • 1991
  • This paper describes the vector control system estimates rotor speed based on MRAS(Model Reference Adaptive Control) and this estimate is used for speed feedback control. The stability of speed estimator is proved on the basis of hyperstability theory. In order to improve the performance of speed control, the load torque is estimated by load torque observer and speed controller compensates this estimate value. Thus the robust vector control system against load torque disturbance is constructed.

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Nonlinear Control of Torque and Speed of S.I.Engines Using Electric Throttle Control (트로틀 앵글 제어에 의한 내연기관의 토오크 및 속도의 비선형 제어)

  • 원문철;강병배;박문수;김태영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.72-81
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    • 1999
  • A nonlinear engine torque and speed control algorithm using throttle angle control is developed with an engine load torque estimation algorithm. Three 3-dimensional nonlinear engine maps as a part of the nonlinear control algorithm are obtained from steady state engine dynamometer tests. An electric throttle actuator is developed using a stepper motor and a 8 bit micro-processor. The speed control and external load estimation algorithm are tested via engine speed control experiments, and show performance good enough for using various engine torque and speed control applications.

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