• Journal of the Korean Society of Propulsion Engineers
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• v.10 no.2
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• pp.39-45
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• 2006

In liquid rocket engine turbopump, it is difficult to evaluate turbine performance for high pressure, high temperature circumstance. Turbine test is often done by using air at similarity condition so that the turbine can be tested at lower risk. This paper describes an air similarity test program of liquid rocket engine turbopump turbine. A test facility has been built to evaluate aerodynamic performance of turbines. The test facility consists of high pressure air supply system, mass flow rate measuring nozzle, test section, hydraulic break, exit orifice for pressure control, instrumentation and control system. This paper also presents how to decide the similarity conditions of the turbine test and describes how to control test conditions. Relative standard deviation of measurement parameter was less than 1% and measured turbine efficiency corresponded with analysis result within 2%.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.11a
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• pp.125-128
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• 2008

As a interstage of the 30tonf level LOx/kerosene liquid rocket engine development, turbopump-gas generator open-loop coupled tests are performed. Test schematic and test results of open-loop coupled tests are presented. In engine system operation environment simulating combustion chamber by flow control orifice, chill-down procedure, startup characteristics, nominal operability of turbopump+gas generator open-loop coupled Test Plant are confirmed The results of open-loop coupled test were used for the preparation on turbopump+gas generator closed-loop test.

• The KSFM Journal of Fluid Machinery
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• v.14 no.1
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• pp.61-65
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• 2011

A series of water tests of a fuel pump for liquid rocket engines are performed at a room temperature. According to the test results, the head coefficient of the pump follows the conventional similarity rule - unlike this, the pump shows better efficiency with higher rotational speed. Also, it is found that the pressure at the rear bearing outlet is higher than expected because the inlet of bypass pipe line is narrow. Furthermore, the cavitation performance of the fuel pump is found to be sufficient for the engine operation and is better at the lower flow ratio and higher rotational speed.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.11a
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• pp.471-477
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• 2003

The floating ring seal is often used in the turbopump (TP) unit of liquid rocket engine (LRE) owing to its inherent ability of minimizing the leakage flow and superior dynamic characteristics as well. This paper describes the test results concerned with the lock-up and dynamic characteristics of the floating ring seals in the turbopump. The characteristics of the floating ring seals were extracted from the frequency response function (FRF) by instrumental variable method. The experiment was tested at 7.0MPa and 0-24,800 rpm. And the test results were introduced about the dynamic characteristics of floating ring seal related with the eccentricity and attitude angle.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.42 no.5
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• pp.437-443
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• 2014

Engine is one of the most important parts in a rocket for completing its mission successfully. In this paper, we provide a methodology for estimating reliability and development cost of a liquid rocket engine newly developed. To estimate reliability, a baseline engine is selected considering factors whose effects on reliability are unquantifiable. Then reliability of a baseline engine is adjusted to reflect the effect of factors that can be modeled quantitatively. Using the previous Transcost engine cost expressed in terms of mass and the number of hot firing tests, the engine development cost is reexpressed in reliability and thrust requirements. Finally, a numerical example is given to illustrate the application of the methodology to a turbopump rocket engine using staged combustion cycle with LOX/LH2 propellant.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.35 no.9
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• pp.816-825
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• 2007

With a view to building up a program used in conceptual design of liquid rocket engine system, a preliminary performance-based code for an integrated engine system has been developed by incorporating sub-modular programs for each essential engine component. Modular descriptions for each component were formulated mathematically with essential parameters. In the whole iterative circuits for predicting engine performance, matching conditions of mass flow rate and pressure drop through each engine component have been considered. Mass balance calculations at each inter-component boundary are found smoothly converged. All the pressure drops through engine components as a function of mass flow rate are added up to provide turbo-pump outlet condition. In this paper, the flow chart for each iterative circuit and design methodologies are presented. Resultant predictions are validated with real engine data.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.218-223
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• 2017

This paper deals with a fault diagnosis algorithm using the Kalman filter for a 75-ton Liquid Propellant Rocket Engine (LPRE). To design the Kalman filter, we linearized a non-linear simulation model of a 75-ton LPRE at an operating point, and checked the performance of the Kalman filter by comparing the measured values with estimated values of the states. Then, we artificially injected a fault of the turbopump efficiency into the simulation to confirm the performance of the fault diagnosis algorithm with the developed Kalman filter by comparing the variation of the residuals of the normal state with that of the fault cases.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.128-133
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• 2005

In this study, performance design programs for components of a turbopump unit (TPU) in a Liquid Rocket Engine (LRE), that has non-cryogenic centrifugal pumps and 1-stage impulse turbine with partial admission nozzle, were developed. The programs were integrated in a TPU module by balancing the mass flow rate for pump-turbine power, and the module was inserted into the LRE system conceptual design program. The fundamental design conditions, satisfying LRE system requirements and minimum mass flow rate condition of gasgenerator, were found and compared with data from a Russian liquid rocket engine.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.36 no.7
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• pp.688-694
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• 2008

A rotordynamic analysis is performed for a high thrust class liquid rocket engine turbopump considering the dynamic characteristics of ball bearings and pump noncontact seals. Complex eigenvalue problems are solved to predict the rotating natural frequencies and damping ratios as a function of rotating speeds. Synchronous rotor mass unbalance response and time transient response analyses are also performed to figure out the rotor critical speed and the onset speed of instability. From the numerical analysis, it is found that the rear bearing stiffness is most important parameter for the critical speed and instability because the 1st mode is turbine side shaft bending mode. The pump seal effect on the critical speed is enlarged as the rear bearing stiffness decreases and the front bearing stiffness increases.

• Journal of the Korean Society for Aviation and Aeronautics
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• v.18 no.1
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• pp.1-10
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• 2010

Structures under high temperature may have creep behavior and fatigue behavior. Durability study of the structures need the damage analysis with the creep-fatigue effects. In this paper, the damage analysis is studied for a turbine blade in the turbopump for a liquid rocket engine which is operated under high temperature condition. First of all, the load cycle is required for defining the operational characteristics of turbopump. The thermal stress analysis is done for a turbine blade of the turbopump. The stress analysis results are used to judge damage due to the creep and the fatigue. The strain-life method with miner rule is used for fatigue damage analysis. The Larson-Miller parameter master curve and robinson rule are used for the creep damage analysis. The linear damage summation method is used to consider creep-fatigue effects of turbopump turbine. Finally, the analysis results for fatigue and the influence are compared to figure out the damage phenomenon of the turbopump turbine.