• 제목/요약/키워드: Liquid Metal

검색결과 1,137건 처리시간 0.033초

304 스테인레스강과 구조용탄소강과의 천이액상확산접합에 관한 연구 (A study on transient liquid phase diffusion bonding of 304 stainless steel and structural carbon steels)

  • 김우열;정병호;박노식;강정윤;박세윤
    • Journal of Welding and Joining
    • /
    • 제9권4호
    • /
    • pp.28-39
    • /
    • 1991
  • The change of microstructure in the bonded interlayer and mechanical properties of the joints were investigated during Transient Liquid Phase Diffusion Bonding(TLP bonding) of STS304/SM17C and STS304/SM45C couples using Ni base amorphous alloys added boron and prepared alloy as insert metal. Main experimental results obtained in this study are as follows: 1) Isothermal solidification process was completed much faster than theoretically expected time, 14ks at 1473K temperature. Its completion times were 3.6ks at 1423K, 2.5ks at 1473K and 1.6ks at 1523K respectively. 2) As the concentration of boron in the insert metal increased, the more borides were precipitated near bonded interlayer and grain boundary of STS304 side during isothermal solidification process, its products were $M_{23}P(C,B)_6}_3)$ The formation of grain boundary during isothermal solidification process was completed at structural carbon steel after starting the solidfication at STS304 stainless steel. 4) The highest value of hardness was obtained at bonded interface of STS304 side. The desirable tensile properties were obtained from STS304/SM17C, STS304/SM45C using MBF50 and experimentally prepared insert metal with low boron concentration.

  • PDF

역상 액체 크로마토그래피에 의한 몇가지 금속-Dithiocarbamate 킬레이트의 용리거동 및 동시분석에 관한 연구 (Studies on the Elution Behavior and the Simultaneous Analysis of Some Metal-Dithiocarbamate Chelates by Reversed-Phase High Performance Liquid Chromatography)

  • 이대운;김연제;김현철;이원
    • 대한화학회지
    • /
    • 제32권3호
    • /
    • pp.211-226
    • /
    • 1988
  • 역상 액체 크로마토그래피에 의하여 몇 가지 금속-dithiocarbamate(DTC) 킬레이트의 용리거동을 Novapak $C_{18}${\mu}$-Bondapak $C_{18}$ 분리관을 사용하여 연구하고, 아울러 동시 분리정량에 미치는 pH, 진탕시간, 흐름속도, 추출용매 종류 및 이동상의 세기등 여러가지 인자들의 영향을 조사 검토하였다. 미량 금속-DTC 킬레이트들은 Novapak $C_{18}$ 분리관에서 acetonitrile/methanol/water 또는 acetonitrile/water의 용리액을 사용하여 성공적으로 분리되었다. 모든 금속-DTC 킬레이트의 용매세기 인자는 $0{\leqq}log\;k'{\leqq}1$ 의 범위임을 확인하였고, 회수율을 97.0-106.7 %, coefficient of variation은 0.98-3.41%이었다. 최적 분석 조건에서 합성 시료중에 있는 혼합 금속 이온들은 상대 오차 ${\pm}$6.7 % 이내에서 동시 분리정량이 가능하였다.

  • PDF

액체 금속 이온원의 빔 안정도 향상 (Beam stability improvement of a liquid metal ion source)

  • 현정우;임연찬;김성수;박철우;이종항;강승언
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2004년도 춘계학술대회 논문집
    • /
    • pp.504-507
    • /
    • 2004
  • Previous studies on the liquid Gallium ion sources used an electro-chemically etched tungsten wire with a coil-type heater. Such a structure requires excessive power consumption in the course of heating the liquid metal. In this work, a new structure is proposed that replaces the coil-type heater. It uses a Gallium reservoir made of six pre-etched 250 $\mu\textrm{m}$ tungsten wires that surround the needle electrode. Gallium loading at the reservoir is observed to be much more stable, resulting in an improved beam stability.

  • PDF

고성능 단결정 초내열합금 CMSX-4의 액상확산접합현상 (Bonding Phenomena during Transient Liquid Phase Bonding of CMSX-4, High Performance Single Crystal Superalloy)

  • 김대업
    • Journal of Welding and Joining
    • /
    • 제19권4호
    • /
    • pp.423-428
    • /
    • 2001
  • The bonding phenomena of Ni base single crystal superalloy. CMSX-4 during transient liquid phase(TLP) bonding was investigated using MBF-80 insert metal. Bonding of CMSX-4 was carried out at 1,373∼1,548K for 0∼19.6ks in vacuum. The (001) orientation of each test specimen was aligned perpendicular to the bonding interface. The dissolution width of base metal was increased when the bonding temperature and holding time were increased. The eutectic width diminished linearly with the square root of holding time during isothermal solidification process. Borides were formed in the bonded layer during TLP bonding operation. The solid phase grew epitaxially into the liquid phase from substrates and single crystallization could be readily achieved during the isothermal solidification.

  • PDF

고온소듐 내부유동을 갖는 액체금속로 중간열전달계통 배관에 대한 진동특성 해석 (Vibration Analysis for IHTS Piping System of LMR Conveying Hot Liquid Sodium)

  • 구경회;이형연;이재한
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2001년도 춘계학술대회논문집B
    • /
    • pp.386-391
    • /
    • 2001
  • In this paper, the vibration characteristics of IHTS(Intermediate Heat Transfer System) piping system of LMR(Liquid Metal Reactor) conveying hot liquid sodium are investigated to eliminate the pipe supports for economic reasons. To do this, a 3-dimensional straight pipe element and a curved pipe element conveying fluid are formulated using the dynamic stiffness method of the wave approach and coded to be applied to any complex piping system. Using this method, the dynamic characteristics including the natural frequency, the frequency response functions, and the dynamic instability due to the pipe internal flow velocity are analyzed. As one of the design parameters, the vibration energy flow is also analyzed to investigate the disturbance transmission paths for the resonant excitation and the non-resonant excitations.

  • PDF

액체생검용 Lab-on-a-Disc의 평탄도 향상을 위한 최적화 (Design Optimization to achieve an enhanced flatness of a Lab-on-a-Disc for liquid biopsy)

  • 홍석관;이정원;황택용;이성훈;김경태;강태곤;황철진
    • Design & Manufacturing
    • /
    • 제17권1호
    • /
    • pp.20-26
    • /
    • 2023
  • Lab-on-a-disc is a circular disc shape of cartridge that can be used for blood-based liquid biopsy to diagnose an early stage of cancer. Currently, liquid biopsies are regarded as a time-consuming process, and require sophisticated skills to precisely separate cell-free DNA (cfDNA) and circulating tumor cells (CTCs) floating in the bloodstream for accurate diagnosis. However, by applying the lab-on-a-disc to liquid biopsy, the entire process can be operated automatically. To do so, the lab-on-a-disc should be designed to prevent blood leakage during the centrifugation, transport, and dilution of blood inside the lab-on-a-disc in the process of liquid biopsy. In this study, the main components of lab-on-a-disc for liquid biopsy are fabricated by injection molding for mass production, and ultrasonic welding is employed to ensure the bonding strength between the components. To guarantee accurate ultrasonic welding, the flatness of the components is optimized numerically by using the response surface methodology with four main injection molding processing parameters, including the mold & resin temperatures, the injection speed, and the packing pressure. The 27 times finite element analyses using Moldflow® reveal that the injection time and the packing pressure are the critical factors affecting the flatness of the components with an optimal set of values for all four processing parameters. To further improve the flatness of the lab-on-a-disc components for stable mass production, a quarter-disc shape of lab-on-a-disc with a radius of 75 mm is used instead of a full circular shape of the disc, and this significantly decreases the standard deviation of flatness to 30% due to the reduced overall length of the injection molded components by one-half. Moreover, it is also beneficial to use a quarter disc shape to manage the deviation of flatness under 3 sigma limits.

  • PDF

증기급속응축법 제조 귀금속 나노분말의 결정학적 특성 연구 (Characterization of Crystal Structure for Nanosized Noble Metal Particles Fabricated by ERC(Evaporation and Rapid Condensation) Method)

  • 유연태
    • 한국재료학회지
    • /
    • 제13권5호
    • /
    • pp.285-291
    • /
    • 2003
  • The nanosized silver and gold particles are prepared by ERC method in which metal vapors with high temperature is rapidly quenched by coolants such as liquid nitrogen or liquid argon. In order to monitor the crystal structural changes on the internal and the surface of the nanosized noble metal particles, lattice parameter, internal strain and Debye-Waller factor are investigated, and the calculation of X-ray diffraction scattering intensity is performed. The lattice parameters of silver and gold particles agree with those of bulk materials, and crystal internal strain of the metal particles is not changed by rapid cooling. The Debye-Waller factor of gold particles is increased with decreasing particle size because of the surface softening phenomenon of nanosized particles, but the crystal structural change on the surface of the particles is not detected from the comparison the calculated X-ray diffraction profile with the experimental profile on gold particles with the particle size of 4 nm.

액상확산접합한 Ni기 초내열합금의 등온응고거동에 미치는 모재결정입계의 영향 (The Effect of Base Metal Grain Boundary on Isothermal Solidification Phenomena during TLP Bonding of Ni Base Superalloys)

  • 김대업
    • Journal of Welding and Joining
    • /
    • 제19권3호
    • /
    • pp.325-333
    • /
    • 2001
  • The effect of base metal grain size on isothermal solidification behavior of Ni-base superalloy, CMSX-2 during transient liquid phase (TLP) bonding was investigated employing MBF-80 insert metal. TLP-bonding of single crystal. coarse-grained and fine-grained CMSX-2 was carried out at 1373∼1548k for various holding time in vacuum. The eutectic width diminished linearly with the square root of holding time during isothermal solidification process for single crystal, coarse-grained and fine-grained base metals. The completion time for isothermal solidification decreased in the order ; single crystal, coarse-grained and fine-grained base metals. The difference of isothermal solidification rates produced when bonding the different base metals could be explained quantitatively by the effect of base metal grain boundaries on the apparent average diffusion coefficient of boron in CMSX-2.

  • PDF

One-step fabrication of a large area wire-grid polarizer by nanotransfer molding

  • Hwang, Jae-K.;Park, Kyung-S.;Sung, Myung-Mo
    • 한국진공학회:학술대회논문집
    • /
    • 한국진공학회 2011년도 제40회 동계학술대회 초록집
    • /
    • pp.464-464
    • /
    • 2011
  • We report a method to fabricate a large-area metal nanowire-grid polarizer. Liquid-bridge-mediated nanotransfer molding (LB-nTM) is based on the direct transfer of metal nanowires from a mold to a transparent substrate via liquid layer. A metal particle solution is used as an ink in the LB-nTM, which can be used for the formation of metal nanowires. The nanowires have higher depth are preferred for high transmittance. The height of nanowires that we made is about 140 nm. Large-area WGP is fabricated with good average transmittance of 74.89% in our measuring range.

  • PDF