• Title/Summary/Keyword: Liquid Cooling System

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Design of a IMVA Single-Phase HTS Power Transformer

  • Kim, Sung-Hoon;Kim, Woo-Seok;Park, Chan-Bae;Hahn, Song-yop;Park, Kyeong-Dal;Joo, Hyeong-Gil;Hong, Gye-Won
    • Progress in Superconductivity
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    • v.4 no.1
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    • pp.86-89
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    • 2002
  • In this paper, the design of a IMVA single-phase high temperature superconducting(HTS) power transformer with BSCCO-2223 HTS tapes is presented. The rated voltages of each sides of the transformer are 22.9 ㎸ and 6.6 ㎸, respectively The winding of 1MVA HTS transformer is consisted of double pancake type HTS windings, which have advantages of insulation and distribution of high voltage, and are cooled by subcooled liquid nitrogen of 65K. Four HTS tapes were wound in parallel for the windings of low voltage side and the four parallel conductors are transposed. The design of 1MVA HTS transformer, a shell type core made of laminated silicon steel plate is chosen, and the core is separated with the windings by a cryostat with a room temperature bore. The cryostat made of non-magnetic and non-conducting material and a liquid nitrogen sub-cooling system is designed in order to maintain the coolant's temperature of 65K. For electromagnetic analysis of 1MVA HTS transformer, a finite element method of an axis of symmetry is used. The maximum perpendicular component of magnetic flux density of pancake windings is about 0.15T. And through analyzing the magnetic field distribution, an optimal winding arrangement of 1MVA HTS transformer is obtained.

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Salt Distiller With Mesh-covered Crucible for Electrorefiner Uranium Deposits

  • Kwon, S.W.;Lee, Y.S.;Kang, H.B.;Jung, J.H.;Chang, J.H.;Kim, S.H.;Lee, S.J.
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2017.05a
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    • pp.83-83
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    • 2017
  • Electrorefining is a key step in pyroprocessing. The electrorefining process is generally composed of two recovery steps - the deposit of uranium onto a solid cathode and the recovery of the remaining uranium and TRU elements simultaneously by a liquid cadmium cathode. The solid cathode processing is necessary to separate the salt from the cathode since the uranium deposit in a solid cathode contains electrolyte salt. Distillation process was employed for the cathode processing. It is very important to increase the throughput of the salt separation system due to the high uranium content of spent nuclear fuel and high salt fraction of uranium dendrites. In this study, a mesh-covered crucible was investigated for the sat distillation of electrorefiner uranium deposits. A liquid salt separation step and a vacuum distillation step were combined for salt separation. The adhered salt in uranium deposits was efficiently removed in the mesh-covered crucible. The salt distiller was operated simply since repeated cooling - heating step was not necessary for the change of the crucible. The operation time could be reduced by the use of the mesh-covered crucible and the combined operation of the two steps. A method to preserve a vacuum level was proposed by double O-rings during the operation of the distiller with the mesh-covered crucible. After the salt distillation, the salt content was measured and was below 0.1wt% after the salt distillation. The residual salt after the salt distillation can be removed further during melting of uranium metal.

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A Study on the Application of Phase Change Material for Electric Vehicle Battery Thermal Management System using Dymola (전기자동차 배터리팩 열관리시스템에서 상변화물질 적용에 관한 고찰)

  • Choi, Chulyoung;Choi, Woongchul
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.12
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    • pp.1889-1894
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    • 2017
  • Global automobile manufacturers are developing electric vehicles (EVs) to eliminate the pollutant emissions from internal combustion vehicles and to minimize fossil fuel consumptions for the future generations. However, EVs have a disadvantage of shorter traveling distance than that of conventional vehicles. To answer this shortfall, more batteries are installed in the EV to satisfy the consumer expectation for the driving range. However, as the energy capacity of the battery mounted in the EV increases, the amount of heat generated by each cell also increases. Naturally, a better battery thermal management system (BTMS) is required to control the temperature of the cells efficiently because the appropriate thermal environment of the cells greatly affects the power output from the battery pack. Typically, the BTMS is divided into an active and a passive system depending on the energy usage of the thermal management system. Heat exchange materials usually include gas and liquid, semiconductor devices and phase change material (PCM). In this study, an application of PCM for a BTMS was investigated to maintain an optimal battery operating temperature range by utilizing characteristics of a PCM, which can accumulate large amounts of latent heat. The system was modeled using Dymola from Dassault Systems, a multi-physics simulation tool. In order to compare the relative performance, the BTMS with the PCM and without the PCM were modeled and the same battery charge/discharge scenarios were simulated. Number of analysis were conducted to compare the battery cooling performance between the model with the aluminum case and PCM and the model with the aluminum case only.

Development of Ternary Inorganic Binder System for Manufacturing High-Functional Ceramic Molds and Core (고기능성 세라믹 주형 및 중자 제작을 위한 3원계 무기 바인더 시스템 개발)

  • Hye-Yeong Park;Geun-Ho Cho;Hyun-Hee Choi;Bong Gu Kim;Eun-Hee Kim;SeungCheol Yang;Yeon-Gil Jung
    • Korean Journal of Materials Research
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    • v.32 no.12
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    • pp.538-544
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    • 2022
  • In existing ceramic mold manufacturing processes, inorganic binder systems (Si-Na, two-component system) are applied to ensure the effective firing strength of the ceramic mold and core. These inorganic binder systems makes it possible to manufacture a ceramic mold and core with high dimensional stability and effective strength. However, as in general sand casting processes, when molten metal is injected at room temperature, there is a limit to the production of thin or complex castings due to reduced fluidity caused by the rapid cooling of the molten metal. In addition, because sodium silicate generated through the vitrification reaction of the inorganic binder is converted into a liquid phase at a temperature of 1,000 ℃. or higher, it is somewhat difficult to manufacture parts through high-temperature casting. Therefore, in this study, a high-strength ceramic mold and core test piece with effective strength at high temperature was produced by applying a Si-Na-Ti three-component inorganic binder. The starting particles were coated with binary and ternary inorganic binders and mixed with an organic binder to prepare a molded body, and then heat-treated at 1,000/1,350/1,500 ℃ to prepare a fired body. In the sample where the two-component inorganic binder was applied, the glass was liquefied at a temperature of 1,000 ℃ or higher, and the strength decreased. However, the firing strength of the ceramic mold sample containing the three-component inorganic binder was improved, and it was confirmed that it was possible to manufacture a ceramic mold and core via high temperature casting.

Leidenfrost Points Tuned via Surface Coating and Structures

  • Jeon, Deok-Jin;Lee, Jun-Young;Yeo, Jong-Souk
    • Proceedings of the Korean Vacuum Society Conference
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    • 2015.08a
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    • pp.126.1-126.1
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    • 2015
  • A quantitative relationship between Leidenfrost point and surface characteristics such as surface material and roughness is investigated. Based on the relationship, we have fabricated the surfaces with their Leidenfrost points (LFP) tuned by controlling surface coating and structures. As discovered by Leidenfrost, liquids placed on a hot plate levitate on the gas phase-air gap formed by the vaporization of liquids. This phenomenon is called 'Leidenfrost effect'. A change of LFP has attracted many researchers for several years but the ability to tune LFP is still a remaining issue. Many of previous work has progressed for various conditions so the systematic approach and analysis are needed to clearly correlate the LFP and the surface conditions. In this report, we investigate a relation of surface energy and LFP using various coating materials such as Octadecyltrichlorosilane (OTS) and 1H, 1H, 2H, 2H-Perfluorooctyltrichlorosilane (FOTS). Also, we analyze how surface roughness affects LFP via surface micro structuring with ICP-RIE fabrication process. The improved understanding can have potential applications such as the control of liquid droplet behavior at elevated temperatures for efficient cooling system.

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A study on the transient characteristics during speed up of inverter heat pump (회전수 상승폭 변화에 따른 인버터열펌프의 비정상 운전특성)

  • 황윤제;김호영
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.10 no.4
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    • pp.495-507
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    • 1998
  • The transient characteristics of a 4.0㎾ inverter driven heat pump was investigated by theoretical and experimental studies. The heat pump used in this study consists of a high side scroll compressor and $\Phi$7 compact heat exchangers with two capillary tubes. A series of tests was peformed to examine the transient characteristics of heat pump in heating and cooling mode when the operating speed was varied from 30Hz to 102Hz. One of the major issues that has not been addressed so far is transient characteristics during speed modulation. A cycle simulation model has been developed to predict the cycle performance under frequency rise-up conditions, and the results of theoretical study were compared with the results of experimental study. The theoretical model was driven from mass conservation and energy conservation equations to predict the operation points of refrigerant cycle and the performances at various operating speeds. For transient conditions, the simulated results are in good agreement with the experimental results within 10%. The transient cycle migration of the liquid state refrigerant causes a significant dynamic change in system. Thus, the migration of refrigerant is the most important factor whenever An experimental analysis is performed or A simulation model is developed.

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Design of a 1 MVA HTS Transformer with Double Pancake Windings

  • Kim, Woo-Seok;Park, Kyeong-Dal;Joo, Hyeong-Gil;Han, Jin-Ho;Hong, Gye-Won;Park, Jungho;Heesuck Song;Kim, Sung-Hoon;Hahn, Song-yop
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.1
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    • pp.48-51
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    • 2003
  • A 1 MVA transformer with BSCCO-2223 high Tc superconducting (HTS) tapes was designed. The rated voltages of each sides of the transformer are 22.0 kV and 6.6 kV respectively. Double pancake HTS windings, which have advantages of insulations and distribution of high voltage, were adopted. Four HTS tapes were wound in parallel fer the windings of low voltage side. Each winding was composed of several double pancake windings made of four parallel conductors were transposed in order to distribute the currents equally in each conductor. A core of the transformer was designed as a shell type core made of laminated silicon steel plate and the core is separated with the windings by a cryostat with a room temperature bore. The operating temperature of HTS windings will be 65K with liquid nitrogen, and a cooling system using a cryocooler was proposed and designed conceptually. This HTS transformer is going to be manufactured in near future based on the design parameters presented in this paper.

Analysis on the Temperature Distribution Characteristics of Insulating oil of Transformer Using the Vegetable oil and Mineral oil (식물성 절연유와 광유가 사용된 유입변압기의 온도분포 특성)

  • An, Jung-Sik;Shim, Meoung-Seop;Jung, Joong-Il;Kim, Nam-Ryul;Huh, Chang-Su
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1215_1216
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    • 2009
  • Most transformer use insulating and cooling fluids derived from petroleum crude oil, but mineral oil is some possibility of environmental pollution and fire with explosion. vegetable oil fluids extracted from seed has superior biodegradation and fire-resistant properties including an exceptionally high fire point enhancing fire safety. In this study, it is aimed at the practicality of substituting natural ester dielectric fluid for mineral oil in liquid insulation system of transformers. As a rise in coil winding temperature has a direct influence on transformer life time, it is important to evaluate the temperature rise of coil winding in vegetable oil in comparison with mineral oil. Three transformers for the test are designed with 10KVA, 13.2KV, one phase unit. The temperature are directly measured in insulating oil of these transformers with the two sorts of natural ester and mineral oil dielectric fluid respectively. Temperature of vegetable oil transformers was similar to temperature of mineral oil transformer in the same design at 80% load and above.

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Cold Flow and Ignition Tests for Technology Demonstration Model of 75-Tonf Thrust Chamber (75톤급 연소기 기술검증 시제 수류시험 및 점화시험)

  • Kim, Mun-Ki;Han, Yeoung-Min;Kim, Jong-Gyu;Ahn, Kyu-Bok;Lee, Kwang-Jin;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.97-100
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    • 2009
  • Cold flow and ignition tests were performed for a technology demonstration model of a 75-tonf thrust chamber which is a candidate liquid rocket engine for a next Korea Space Launch Vehicle. The test facility was modified to support the new concepts of the thrust chamber such as ignition system, film cooling and LOx leading supply. The hydrodynamic characteristics of the supply pipelines, thrust chamber and igniter as well as the filling time of the propellants were obtained through the cold flow tests on the LOx and kerosene and the ignition cyclogram was determined using the results. The ignition test was successfully accomplished according to the cyclogram and therefore, a basic information was obtained for further hot firing tests.

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Thermal Conductivity and Dielectric Strength Measurement of the Impregnating Materials for the Next Generation Winding Type Superconducting Fault Current Limiter (차세대권선형한류기를 위한 함침용 재료의 열전도도 및 절연 내력 측정)

  • Yang Seong Eun;Bae Duck Kweon;Ahn Min Cheol;Kang Hyoung Ku;Seok Bok Yeol;Chang Ho Myung;Kim Sang Hyun;Ko Tae Kuk
    • Progress in Superconductivity and Cryogenics
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    • v.7 no.1
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    • pp.42-46
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    • 2005
  • The resistive type high temperature superconducting fault current limiter (HTSFCL) limits the fault current using the resistance generated by fault current. The generated resistance by fault current makes large pulse power which makes the operation of HTSFCL unstable. So, the cryogenic cooling system of the resistive type HTSFCL must diffuse and eliminate the pulse energy very quickly. Although the best way is to make wide direct contact area between HTS winding and coolant as much as possible, HTS winding also needs the impregnation layer which fixes and protects it from electromagnetic force. This paper deals with the thermal conductivity and dielectric strength of some epoxy compounds for the impregnation of high temperature superconducting (HTS) winding in liquid nitrogen. The measured data can be used in the optimal design of impregnation for HTS winding. Aluminar filling increased the thermal conductivity of epoxy compounds. Hardener also affected the thermal and electric characteristic of epoxy compounds.